Yamaha YZ250 2001 Betriebsanleitung
Yamaha YZ250 Front Tire Repair
Table of Contents iii
Table of Contents
Contents
....................................................................................................................... 1
Table of Contents ........................................................................................... iii
Introduction.................................................................................................... v
Legend ...................................................................................................... v
Preparing Motorcycle for Repair....................................................................... 7
•1.1 Clean Motorcycle ........................................................................... 7
•1.2 Clean Work Space.......................................................................... 7
•1.3 Prop Motorcycle on Stand .............................................................. 7
•1.4 Tools Required............................................................................... 7
Chapter 1........................................................................................................ 3
1.1 Clean Your Motorcycle............................................................................ 3
Rinse, Wash, and Dry................................................................................ 3
1.2 Clean Workspace.................................................................................... 4
Clear Debris .............................................................................................. 4
1.3 Prop Motorcycle on Stand....................................................................... 5
Different Stands Available ......................................................................... 5
Removal of Front Wheel .................................................................................. 7
Chapter 2........................................................................................................ 9
2.1 Loosen Fork Bolts .................................................................................. 9
Tools Needed ............................................................................................. 9
Procedures ................................................................................................ 9
2.2 Remove Axel and Wheel from Forks ...................................................... 10
Tools Needed ........................................................................................... 10
Remove Axel Lug Nut .............................................................................. 10
2.3 Remove Wheel from Forks .................................................................... 11
Remove Axle and Spacers ........................................................................ 11
Remove Disc from Caliper........................................................................ 11
Title Of Manual
Prepare front Wheel................................................................................. 11
2.4 Remove Tire from Rim .......................................................................... 12
Tools and Supplies Needed ...................................................................... 12
Procedures .............................................................................................. 13
Removing Tire from Rim .......................................................................... 13
2.5 Inspection of Wheel Components .......................................................... 14
Inspection of Inner Tube.......................................................................... 14
Inspection of Tire..................................................................................... 14
Inspecting the Rim .................................................................................. 15
Front Wheel Reassembly ............................................................................... 17
Chapter 3...................................................................................................... 19
3.1 Replace Inner Tube into Tire................................................................. 19
3.2 Replace Tire onto Rim .......................................................................... 19
Tools and Supplies Needed ........................................................................... 19
Procedures .............................................................................................. 20
3.3 Replace Wheel between Forks............................................................... 21
Tools Needed ........................................................................................... 21
Procedures .............................................................................................. 22
3.4 Tighten Fork Bolts................................................................................ 22
Tools Needed ........................................................................................... 22
Procedures .............................................................................................. 23
Testing Repair............................................................................................... 25
Chapter 4...................................................................................................... 27
4.1 Spin Test.............................................................................................. 27
How to Perform the Spin Test .................................................................. 27
4.2 Break Test............................................................................................ 28
How to Perform the Break Test ................................................................ 28
4.3 Standing Test ....................................................................................... 29
How to Perform the Standing Test ........................................................... 29
4.4 PSI Test................................................................................................ 29
Table of Contents v
Tools Needed ........................................................................................... 29
How to Test PSI ....................................................................................... 30
Works Cited .................................................................................................. 31
Index ............................................................................................................ 31
Introduction v
Introduction
In this manual are techniques and added information on how to replace
the front tire on a Yamaha, model YZ250, year 2001. This manual is to be used
for its intended purpose and will not be a reasonable substitute for any other
motorcycle. Replacing the front tire on a 2001 YZ250 can be a difficult task
requiring specific tools and prior mechanical experience. It is not suggested to
attempt to replace or repair any parts without proper experience.
The Yamaha 2001, YZ250 has a very specific front end designed to be
solid and dependable yet relatively easy to replace or repair. With the proper
tools this manual will guide you through the step-by-step processes necessary
to maintaining your front end. Please be careful to follow each step thoroughly
in order to ensure a proper and safe fix.
Legend
Here are the different symbols that will be used throughout this manual:
This symbol will be used to describe any warnings.
Preparing Motorcycle for Repair
•1.1 Clean Motorcycle
•1.2 Clean Work Space
•1.3 Prop Motorcycle on Stand
•1.4 Tools Required
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