Yamaha YZ250 2001 Betriebsanleitung

Yamaha YZ250 Front Tire Repair

Table of Contents iii

Table of Contents

Contents

....................................................................................................................... 1

Table of Contents ........................................................................................... iii

Introduction.................................................................................................... v

Legend ...................................................................................................... v

Preparing Motorcycle for Repair....................................................................... 7

•1.1 Clean Motorcycle ........................................................................... 7

•1.2 Clean Work Space.......................................................................... 7

•1.3 Prop Motorcycle on Stand .............................................................. 7

•1.4 Tools Required............................................................................... 7

Chapter 1........................................................................................................ 3

1.1 Clean Your Motorcycle............................................................................ 3

Rinse, Wash, and Dry................................................................................ 3

1.2 Clean Workspace.................................................................................... 4

Clear Debris .............................................................................................. 4

1.3 Prop Motorcycle on Stand....................................................................... 5

Different Stands Available ......................................................................... 5

Removal of Front Wheel .................................................................................. 7

Chapter 2........................................................................................................ 9

2.1 Loosen Fork Bolts .................................................................................. 9

Tools Needed ............................................................................................. 9

Procedures ................................................................................................ 9

2.2 Remove Axel and Wheel from Forks ...................................................... 10

Tools Needed ........................................................................................... 10

Remove Axel Lug Nut .............................................................................. 10

2.3 Remove Wheel from Forks .................................................................... 11

Remove Axle and Spacers ........................................................................ 11

Remove Disc from Caliper........................................................................ 11

Title Of Manual

Prepare front Wheel................................................................................. 11

2.4 Remove Tire from Rim .......................................................................... 12

Tools and Supplies Needed ...................................................................... 12

Procedures .............................................................................................. 13

Removing Tire from Rim .......................................................................... 13

2.5 Inspection of Wheel Components .......................................................... 14

Inspection of Inner Tube.......................................................................... 14

Inspection of Tire..................................................................................... 14

Inspecting the Rim .................................................................................. 15

Front Wheel Reassembly ............................................................................... 17

Chapter 3...................................................................................................... 19

3.1 Replace Inner Tube into Tire................................................................. 19

3.2 Replace Tire onto Rim .......................................................................... 19

Tools and Supplies Needed ........................................................................... 19

Procedures .............................................................................................. 20

3.3 Replace Wheel between Forks............................................................... 21

Tools Needed ........................................................................................... 21

Procedures .............................................................................................. 22

3.4 Tighten Fork Bolts................................................................................ 22

Tools Needed ........................................................................................... 22

Procedures .............................................................................................. 23

Testing Repair............................................................................................... 25

Chapter 4...................................................................................................... 27

4.1 Spin Test.............................................................................................. 27

How to Perform the Spin Test .................................................................. 27

4.2 Break Test............................................................................................ 28

How to Perform the Break Test ................................................................ 28

4.3 Standing Test ....................................................................................... 29

How to Perform the Standing Test ........................................................... 29

4.4 PSI Test................................................................................................ 29

Table of Contents v

Tools Needed ........................................................................................... 29

How to Test PSI ....................................................................................... 30

Works Cited .................................................................................................. 31

Index ............................................................................................................ 31

Introduction v

Introduction

In this manual are techniques and added information on how to replace

the front tire on a Yamaha, model YZ250, year 2001. This manual is to be used

for its intended purpose and will not be a reasonable substitute for any other

motorcycle. Replacing the front tire on a 2001 YZ250 can be a difficult task

requiring specific tools and prior mechanical experience. It is not suggested to

attempt to replace or repair any parts without proper experience.

The Yamaha 2001, YZ250 has a very specific front end designed to be

solid and dependable yet relatively easy to replace or repair. With the proper

tools this manual will guide you through the step-by-step processes necessary

to maintaining your front end. Please be careful to follow each step thoroughly

in order to ensure a proper and safe fix.

Legend

Here are the different symbols that will be used throughout this manual:

This symbol will be used to describe any warnings.

Preparing Motorcycle for Repair

•1.1 Clean Motorcycle

•1.2 Clean Work Space

•1.3 Prop Motorcycle on Stand

•1.4 Tools Required

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