Yamato WA Series Bedienungsanleitung

AUTO PURE WATER PURIFIER

WA / WC / WB / WG SERIES

MODEL

WA301/311 Series

WC301/311 Series

WB301/311 Series

WG301/311 Series

INSTRUCTION MANUAL

- FIRST EDITION –

•Thank you for purchasing WA / WC / WB / WG Series Auto Pure

Water Purifier of Yamato Scientific.

•To use this unit properly, read this "Instruction Manual" thoroughly

before using this unit. Keep this instruction manual around this unit

for referencing at any time.

WARNING: Carefully read and thoroughly understand the important

warning items described in this manual before using this unit.

Yamato Scientific America Inc.

Santa Clara, CA

CONTENTS

♦HEALTH AND SAFETY……………………………………………………………......

♦SYSTEM OVERVIEW ……………………………………………………...…….…….

●FLOW DIAGRAM ……………………...……………………………………........

♦MODEL TYPES ……………...…………………………………………………………

♦MODEL CONFIGURATION ……………………………………………...……………

●MODEL & VOLTAGE OPTIONS………...……………………………….............. 4

♦INSTALLATION ……………………....……………………………………………......

♦SYSTEM CHECKLIST …………………………...…...………………………............

♦INSTALLATION ……………………...…...………………………….………………...

● SYSTEM WALL MOUNT INSTRUCTION ….……………………………………........ 8

● REMOTE CONFIGURATION INSTRUCTION ………………………………….......... 9

● ELECTRICAL CONNECTIONS…....……….…………………………….................... 10

♦FACTORY INSTALLED OPTIONS….…………………………….………………….

♦HOME SCREEN OVERVIEW...……………………………………………………….

♦SYSTEM HARDWARE OVERVIEW………………………………………………….

● START UP CONSUMABLES…………………………………………………............

♦COMMISSIONING & START UP……………………………….…………….……...

♦OPERATION PROCEDURES…………………………………………………………

● INITIALIZING THE SYSTEM FOR THE FIRST TIME………………………………

● NORMAL OPERATIONS………………………………………………………………

● DISPENSING OPERATIONS………………………………………………..............

♦MAIN MENU – SERVICE CONFIGURATION………………………………….……

♦CONFIGURATION MENU………………………………………….………………….

♦SYSTEM AND INFORMATION & EVENT LOGS………………….………………..

♦MAINTENANCE………………………………………………………………………...

♦HEALTH STATUS………………………………………………….…………………...

♦CONSUMABLE REPLACEMENT……………………………….……………………

♦FILTER DETECTION AND LEAK DETECTION ERRORS………………...………

♦SANITIZATION …………………………………………………………………………

♦TROUBLESHOOTING ………………………………….…………………………......

♦SYSTEM & CONSUMABLES………………………………………...….……………

♦SPARE PART DETAILS & DIAGRAM…….……………………….…………...…...

♦DIMENSIONAL DRAWINGS…………………………………………….…………….

♦PRE-INSTALLATION CHECKLIST……………………………………….………….

♦AFTER SERVICE & WARRANTY ………………...…………………………………

You have a quality, world class water treatment system that will provide ultrapure water

for many years of trouble-free operation. Years of engineering and experience went into

the design and manufacture of this instrument which will dispense water exceeding Type

I water purity standards.

Installation and service of the equipment should be performed by authorized and trained

personnel. Safety measures and local guidelines must be followed. Use good practices

wearing personal protective equipment (PPE) during the installation and service of the

equipment.

Electricity – Auto Pure lab water equipment should be powered by a grounded GFI electrical

connection. Do not open the system unless the system is unplugged. Before any installation

or service is performed on the equipment, make sure the power is isolated. To unplug the

system, do not pull directly on the cord but grip the plug and remove it from

the outlet.

Ultraviolet Light – Auto Pure lab water systems may include an ultraviolet light lamp in a

stainless-steel housing. Make sure all power is removed prior to accessing the side panel to

perform any UV maintenance. Make sure gloves are used when handling the UV bulb.

(Gloves must be worn when handling the UV bulb. Which protects the integrity of the bulb)

Do not look directly at the UV lamp while the system is operating.

Water Supply – Good piping practices should be followed feeding water to the lab equipment.

Isolation valves, pressure gauges and bleed valves are recommended on the main water

supply. Pressure should be regulated to meet the minimum and maximum specifications

stated for the equipment.

Sanitization – Make sure PPE is worn during any sanitization process. The Phoenix system

uses chlorine dioxide gas as a disinfectant. Gas is generated within the system, but the

chlorine dioxide gas will be discharged during sampling and flushing sequences. Chlorine

dioxide gas is a respiratory irritant. Avoid breathing fumes and ensure the area is sufficiently

ventilated.

HEALTH AND SAFETY

The Auto Pure Lab water system delivers Type 1, 18 MΩ quality water on demand. Water is

purified in a staged process consisting of high-purity ion exchange resins to remove dissolved

minerals and internal recirculation to maintain purity. At discharge, a final 0.2µm filter removes

particulates and bacteria to attain CLSI / ASTM Type 1 water specifications. Additional optional

technologies are incorporated depending on model. Resistivity monitor provides feedback of the

final water quality.

The Auto Pure system is designed to recirculate through multiple technologies to maintain purity.

At designated periods, the system will transition from “Polishing” mode to “Stand By” mode and

the recirculation pump, solenoid, and UV (if installed) will be automatically turned off via the PLC

Controller. The main screen provides resistivity, TOC (if installed) and the life of the consumables.

The status bars will transition from green, to yellow and to red. The user will still be able to operate

the unit during all of these conditions. The unit comes with a built in Leak Detector and when

alarmed, it will automatically shut down the system. Alarms and service events are conveniently

logged. The unit comes with volumetric dispensing and provides the user six different batch sizes.

The user can enter in a numeric value, in mL units, for repeated dispensing. A button is pressed

and it will stop automatically once the limit has been reached.

SYSTEM OVERVIEW

FLOW DIAGRAM

MODEL TYPES

Countertop Remote Configuration

ARI-PHADG - Dispensing Gun with 0.2 micron Final Filter – Factory Installed option.

Recirculating gun mounted on the side of the unit with approximately 5 feet of span.

User manually dispenses water. Option not available with remote configuration

ARI-PHADF - Direct Feed – Factory installed option. Secondary Port on the side of the

system. Used to feed ancillary equipment such as analyzers and scientific equipment.

Internal pressure switch automatically keeps the system operating during a water draw

condition. Note, there is no final filter on this port. A downstream final filter may be

considered.

ARI-PHAWB - Wall Mounting Bracket – Factory Installed option. Wall mounting bracket

supplied with additional support base plate to the main system.

110 VAC / 60 Hz

220 VAC / 50 Hz

MODEL CONFIGURATION

MODEL OPTIONS

VOLTAGE OPTIONS

It is recommended to review the pre-site requirements before proceeding with the installation.

Read through the entire manual prior to the start of the installation. Read through the entire

manual prior to the start of the installation. Review all paperwork of items that have been ordered

and compare to the items that have shipped. If any parts are missing, notify the factory or your

sales contact.

CONNECTIONS

- Inlet - 3/8” Quick Disconnect Inlet

- Outlet – ¼ FNPT

- Direct Feed Port – 3/8” CPC Female Bulkhead with CPC Male x 3/8” OD Tube Compression

POWER REQUIREMENTS

- 110 VAC 60 Hz (1.0 amp), 220 VAC / 50 Hz (0.5 amp)

- Dedicated GFCI protected outlet six feet within the system

FEED WATER PRESSURE

20 – 90 PSIG regulated. If gravity feed water is used, an external delivery pump with auto shut

off will be required (Part number: ARI-1200109)

PARAMETER REQUIREMENT

Source/Type

Reverse osmosis (RO) or Service deionization (SDI)

preferred. 0.2μm particulate prefiltering is recommended

for SDI and tap water feeds

Conductivity RO: < 20μS/cm

SDI: > 1 MΩ (Resistivity)

TOC

(Using appropriate conditioning

as necessary)

RO: < 50 ppb

SDI: < 200 ppb

Temperature 20° F to 100°F (5° C to 38°C)

Pressure 20 PSIG minimum / 90 PSIG maximum

(1.38 to 6.21 bar)

Fouling Index Silt Density Index: < 3

Dissolved Carbon Dioxide < 30 ppm

Free Chlorine < .05 ppm

INSTALLATION REQUIREMENTS

INFLUENT WATER SPECIFICATIONS

Special care should be used for shipping and delivery of these systems. Similar care should be

considered when removing the system from the box. Items should be inspected and itemized

upon removal to ensure they have not been damaged in transit. Immediately report any noticeable

damage to shipping carrier. DO NOT remove the system from the box by grabbing the top control

module. Only move the system by holding to the bottom base. Unnecessary stress at the top

control can cause misalignment issues.

MAIN CHECKLIST

System (Conditioning Cartridge, Polishing Cartridge, and final filter sold separately)

Countertop – WA / WC / WB / WG Auto Pure Water Purification System

Remote Configuration – WA / WC / WB / WG Auto Pure Water Purification System with side

remote connections.

Remote Configuration – Control Unit with Arm, tubing/electrical bundle, Mounting Hardware

and Adjustment tool

Options

Wall Mounting Bracket Plate (ARI-PHAWB). Includes locking hardware only.

Installed Dispensing Gun (ARI-PHADG). Dispensing Gun Tubing connected to side system

with bracket. 0.2-micron filter (ARI-PF006402) included with ARI-PHADG

Direct Feed Port (ARI-PHADF). Side port with CPC 3/8” Female panel mount and loose

CPC 3/8” Male x 3/8” Compression fitting

UV Module (for WC and WG Series). UV factory installed behind side left panel. UV Bulb

shipped inside of the unit.

UF Module (for WB and WG Series). UF factory installed behind side left panel.

Ancillary Components

Power cord

Instructions

Certificate of Conformance

SYSTEM CHECKLIST

Drain Fitting – ¼ MNPT x HB

6 feet of 3/8” OD Tube for inlet

6 feet of 3/8” Hose for Drain Connection

Final Filter (if ordered)

Recommended Items needed for Installation

(2) 3/8” Quick Connection Isolation Valve for upstream isolation and depressurization

(not included)

0-100 psi pressure gauge (300 grade stainless steel) for diagnostics (not included)

Tube Cutter

#2 Phillips Head Screwdriver

Teflon Tape

Basic Hand tools (adjustable wrench, pliers, socket wrench, etc.)

Tie-wraps

Optional Items

Drill for Wall Mount

Level for Wall Mount

1-1/2 or 2” Hold Saw (Remote Config – If countertop hole is needed)

Measuring Tape

Small electronics size flat screwdriver (Electronics diagnostics)

6 feet of 3/8” Hose for commissioning

SYSTEM CHECKLIST & UNPACKING GUIDE

Wall mount must be capable of supporting a minimum weight of 50 lbs. (22.7 kg). The

wall mount bracket has holes on 16” centers to be secured to studs. If studs are not

available, a plywood sheet mounted to the wall is recommended. Make sure holes are

level.

•Mount bracket with small slots in tabs pointing up.

•Align slots in system back plate with tabs on mounting bracket. Insert tabs into slots

and slowly lower system. Ensure all tabs are fully engaged and base of system is

parallel to floor.

•To lock unit to the bracket, insert rubber bushing with screw and washer (provided)

into frame as shown. Tighten screw to lock wall bracket to frame

INSTALLATION

SYSTEM WALL MOUNT INSTRUCTION

Tabs pointing up

Wall mount bracket

Insert bushing assembly here to lock system to bracket.

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