YASKAWA V1000 Series Installations- und Betriebshandbuch

Mechanical

Electrical

Start-Up Programming

Troubleshooting

Periodic Inspection

Peripheral Devices

Specifications

Parameter List

& Operation

Receiving

Installation

and Maintenance

& Options

Network

Communications

Standards

Compliance

YASKAWA AC Drive V1000

Compact Vector Control Drive

Installation & Start-Up Manual

Type: CIMR-VA ioooooi , CIMR-VT ioooooi

Model: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to 5.5 kW

400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly

and retain for easy reference, inspection, and maintenance.

Ensure the end user receives this manual.

Figure 8.1

MANUAL NO. TOEP C710606 09B

2 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 3

Table of

Contents

i. PREFACE & GENERAL SAFETY ................................ 11

i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . 12

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 12

i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . 13

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1. RECEIVING ................................................................... 23

1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.2 Model Number and Nameplate Check . . . . . . . . . 25

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.3 Drive Models and Enclosure Types . . . . . . . . . . . 28

4YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . 30

IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

IP20/NEMA Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . . 32

Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2. MECHANICAL INSTALLATION ................................... 37

2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 41

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 42

Removing and Attaching the Protective Covers . . . . . . . . . 44

Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . 44

3. ELECTRICAL INSTALLATION..................................... 51

3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3.2 Standard Connection Diagram . . . . . . . . . . . . . . . 55

3.3 Main Circuit Connection Diagram . . . . . . . . . . . . 58

Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012) . . . 58

Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)

Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038) . . . 58

3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . 59

3.5 Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . 62

IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

IP20/NEMA Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

3.6 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 65

Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 65

Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . 65

Main Circuit Terminal Power Supply and Motor Wiring . . . 68

3.7 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . 71

Control Circuit Terminal Block Functions . . . . . . . . . . . . . . 72

Removable Terminal Block Configuration . . . . . . . . . . . . . 74

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 5

Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3.8 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . 78

3.9 Main Frequency Reference . . . . . . . . . . . . . . . . . .80

Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

3.10 MEMOBUS/Modbus Termination. . . . . . . . . . . . .82

3.11 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . .83

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3.12 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .85

4. START-UP PROGRAMMING & OPERATION ............. 87

4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

4.2 Using the Digital LED Operator . . . . . . . . . . . . . . .91

Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 91

Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . 94

Menu Structure for Digital LED Operator . . . . . . . . . . . . . 96

4.3 The Drive and Programming Modes . . . . . . . . . . . 97

Navigating the Drive and Programming Modes . . . . . . . . 98

Changing Parameter Settings or Values . . . . . . . . . . . . . 102

Verifying Parameter Changes: Verify Menu . . . . . . . . . . 102

Switching Between LOCAL and REMOTE . . . . . . . . . . . 103

Parameters Available in the Setup Group . . . . . . . . . . . . 104

4.4 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . 106

Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . 106

Subchart A1: Simple Motor Set-Up with Energy Savings or

Speed Search using V/f Mode . . . . . . . . . . . . . . . . . . . . 108

Subchart A2: High Performance Operation Using

Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . 109

Subchart A3: Operation with Permanent Magnet Motors 110

4.5 Application Presets . . . . . . . . . . . . . . . . . . . . . . . 111

6YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

Application Preset Function (APPL) . . . . . . . . . . . . . . . . . 111

Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 111

User Parameters: A2-01 to A2-32 . . . . . . . . . . . . . . . . . . 120

User Parameter Automatic Selection: A2-33 . . . . . . . . . . 120

4.6 Basic Drive Setup Adjustments . . . . . . . . . . . . . 122

Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . 122

Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . 122

Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 123

DWEZ Function Selection: A1-07 . . . . . . . . . . . . . . . . . . . 124

Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . 124

Run Command Input Selection: b1-02 . . . . . . . . . . . . . . . 127

Stopping Method Selection: b1-03 . . . . . . . . . . . . . . . . . . 129

Acceleration/Deceleration: C1-01 to C1-11 . . . . . . . . . . . 132

Drive Duty Mode and Carrier Frequency Selection:

C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . . 138

V/f Pattern Selection: E1-03 . . . . . . . . . . . . . . . . . . . . . . . 139

Motor Parameters: E2-01 through E2-12

(Manually Entering Parameter Settings) . . . . . . . . . . . . . 142

Digital Outputs H2-01 to H2-03 . . . . . . . . . . . . . . . . . . . . 144

Analog Outputs: H4-01 to H4-03 . . . . . . . . . . . . . . . . . . . 144

Motor Protection: L1-01 and L1-02 . . . . . . . . . . . . . . . . . . 146

Drive Status Monitors: U1-01 to U6-19 . . . . . . . . . . . . . . 150

4.7 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Powering Up the Drive and Operation Status Display . . . 153

Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Operating with the Load Connected . . . . . . . . . . . . . . . . . 163

Verifying Parameter Settings and Backing Up Changes . 163

Jog Operation: FJOG/RJOG . . . . . . . . . . . . . . . . . . . . . . 166

Multi-Step Speed Operation (4-Step Speed) . . . . . . . . . . 168

4.8 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . 171

5. TROUBLESHOOTING ................................................ 173

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 7

5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

5.2 Motor Performance Fine Tuning . . . . . . . . . . . . .177

V/f Motor Control Method Tuning . . . . . . . . . . . . . . . . . . 177

Open Loop Vector (OLV) Motor Control Method Tuning 178

Motor Hunting and Oscillation Control Parameters . . . . . 180

5.3 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . 181

Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . 181

Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 182

5.4 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Fault Displays, Causes, and Possible Solutions . . . . . . . 187

5.5 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Alarm Codes, Causes, and Possible Solutions . . . . . . . . 206

5.6 Operator Programming Errors. . . . . . . . . . . . . . .217

oPE Codes, Causes, and Possible Solutions . . . . . . . . . 217

5.7 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . 222

Auto-Tuning Codes, Causes, and Possible Solutions . . 222

5.8 Diagnosing and Resetting Faults . . . . . . . . . . . . 226

Fault Occurs Simultaneously with Power Loss . . . . . . . . 226

If the drive still has power after a fault occurs . . . . . . . . . 226

Viewing Fault Trace Data after Fault . . . . . . . . . . . . . . . 227

Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.9 Troubleshooting without Fault Display . . . . . . .228

Cannot Change Parameter Settings . . . . . . . . . . . . . . . . 228

Motor Does Not Rotate Properly after Pressing RUN Button

or After Entering External Run Command . . . . . . . . . . . 228

6. PERIODIC INSPECTION & MAINTENANCE .......... 243

6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .244

6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247

Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . 248

Recommended Periodic Inspection . . . . . . . . . . . . . . . . 249

8YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

6.3 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . 252

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

6.4 Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . 254

Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . 254

6.5 Drive Replacement. . . . . . . . . . . . . . . . . . . . . . . . 258

Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Terminal Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . 258

Replacing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

7. PERIPHERAL DEVICES & OPTIONS ....................... 263

7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

7.2 Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . 267

7.3 Connecting Peripheral Devices . . . . . . . . . . . . . 269

7.4 Installing Peripheral Devices . . . . . . . . . . . . . . . 270

Installing a Molded Case Circuit Breaker (MCCB) . . . . . . 270

Installing a Leakage Breaker . . . . . . . . . . . . . . . . . . . . . . 271

Installing a Magnetic Contactor . . . . . . . . . . . . . . . . . . . . 271

Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . . 272

Connecting a Surge Protector . . . . . . . . . . . . . . . . . . . . . 273

Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . 273

EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Installing a Motor Thermal Overload (OL) Relay on the

Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

7.5 Communication Options . . . . . . . . . . . . . . . . . . . 284

7.6 Connecting an Option Card . . . . . . . . . . . . . . . . 285

Verifying Option Card and Product Type . . . . . . . . . . . . . 285

Connecting the Option Card . . . . . . . . . . . . . . . . . . . . . . . 286

A. SPECIFICATIONS....................................................... 289

A.1 Heavy Duty and Normal Duty Ratings. . . . . . . . 290

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 9

A.2 Single/Three-Phase 200 V Class Drive . . . . . . . . 291

A.3 Three-Phase 400 V Class Drives. . . . . . . . . . . . .294

A.4 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . .296

A.5 Drive Watts Loss Data . . . . . . . . . . . . . . . . . . . . .299

A.6 Drive Derating Data . . . . . . . . . . . . . . . . . . . . . . .302

Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . 302

Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

B. PARAMETER LIST ..................................................... 305

B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . .306

B.2 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . 307

A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . 307

b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

H Parameters: Multi-Function Terminals . . . . . . . . . . . . 337

L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

n: Advanced Performance Set-Up . . . . . . . . . . . . . . . . . 362

o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . 366

r: DWEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

Control Mode Dependent Parameter Default Values . . . 383

V/f Pattern Default Values . . . . . . . . . . . . . . . . . . . . . . . . 385

Default Settings Determined by Drive Capacity (o2-04) and

Normal / Heavy Duty Selection (C6-01) . . . . . . . . . . . . . 386

Parameters that Change with the Motor Code Selection 395

C. NETWORK COMMUNICATIONS................................ 401

10 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

C.1 MEMOBUS/Modbus Basic Set-Up . . . . . . . . . . . 402

MEMOBUS/Modbus Communication Configuration . . . . . 402

Communication Specifications . . . . . . . . . . . . . . . . . . . . . 403

Communication Connection Terminal . . . . . . . . . . . . . . . 403

Communication Set-Up Procedure . . . . . . . . . . . . . . . . . . 405

D. STANDARDS COMPLIANCE ..................................... 409

D.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 410

D.2 European Standards . . . . . . . . . . . . . . . . . . . . . . 413

CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . 413

EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 415

D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422

UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 422

Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 425

D.4 Safe Disable Input Precautions . . . . . . . . . . . . . 428

Safe Disable Function Description . . . . . . . . . . . . . . . . . . 428

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

D.5 User Setting Table. . . . . . . . . . . . . . . . . . . . . . . . 430

INDEX .......................................................................... 441

Andere Handbücher für V1000 Series

Inhaltsverzeichnis

Andere YASKAWA Controller Handbücher

YASKAWA

YASKAWA Motoman DX200 Bedienungsanleitung

YASKAWA

YASKAWA JEPMC-BU3301-E Bedienungsanleitung

YASKAWA

YASKAWA PROFINET V1000 Bedienungsanleitung

YASKAWA

YASKAWA JAPMC-CP3301-1-E Bedienungsanleitung

YASKAWA

YASKAWA JEPMC-YVD3001-E Bedienungsanleitung

YASKAWA

YASKAWA MOTOMAN DX100 Bedienungsanleitung

YASKAWA

YASKAWA SI-T/ V7 Bedienungsanleitung

YASKAWA

YASKAWA DS031 Bedienungsanleitung

YASKAWA

YASKAWA YASNAC 3000G Bedienungsanleitung

YASKAWA

YASKAWA Motoman DX200 Bedienungsanleitung

YASKAWA

YASKAWA motoman NX100 Bedienungsanleitung

YASKAWA

YASKAWA GA800 Series Bedienungsanleitung

YASKAWA

YASKAWA Motoman DX200 Bedienungsanleitung

YASKAWA

YASKAWA MP920 Bedienungsanleitung

YASKAWA

YASKAWA PROFINET V1000 Bedienungsanleitung

YASKAWA

YASKAWA 1000-Series Bedienungsanleitung

YASKAWA

YASKAWA MOTOMAN FS100 Bedienungsanleitung

YASKAWA

YASKAWA Varispeed f7 Bedienungsanleitung

YASKAWA

YASKAWA Z1000 CIMR-ZU*A Series Bedienungsanleitung

YASKAWA

YASKAWA PROFINET V1000 Bedienungsanleitung

YASKAWA

YASKAWA iQpump Konfigurationshandbuch

YASKAWA

YASKAWA motoman NX100 Bedienungsanleitung

YASKAWA

YASKAWA MOTOMAN-NX100 Stücklistenhandbuch

YASKAWA

YASKAWA E7 Drive Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1769-L31 Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Samson

Samson Type 5824 Service-Handbuch

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Fishman

Fishman TriplePlay Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung