Yellow jacket BJ-830008 Bedienungsanleitung

OWNER’S MANUAL

3 TON SUPER-DUTY JACK

Item: BJ-830008

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at

8001 800 833 , 8 a.m.- 5 p.m., PST, Monday-Friday.

Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure

to follow the safety rules and other basic safety precautions may result in serious personal injury.

Version 12162016

IMPORTANT

OWNER / USER RESPONSIBILITY

INTENDED USE

TECHNICAL SPECIFICATIONS

DO NOT OPERATE OR REPAIR THIS PRODUCT WITHOUT READING THIS MANUAL.

Read and follow the safety instructions. Keep Instructions readily available for operators. Make certain all

operators are properly trained and understand how to safely and correctly operate the product. By proceeding

you agree that you fully understand and comprehend the full contents of this manual. Failure to operate this

product as intended may cause injury or death. The manufacturer is not responsible for any damages or injury

caused by improper use or neglect. Allow product operation only with all parts in place and operating safely.

Use only genuine replacement parts. Service and maintain the product only with authorized or approved

replacement parts; negligence will make the product unsafe for use and will void the warranty. Carefully

inspect the product on a regular basis and perform all maintenance as required. Store these instructions

in a protected dry location. Keep all decals on the product clean and visible. Do not modify and/or use for

any application other than that for which this product was designed. If you have any questions relative to a

particular application, DO NOT use the product until you have rst contacted the distributor or manufacturer to

determine if it can or should be performed on the product.

For technical questions please call 800 800 8331 .

This heavy-duty jack has a single hydraulic pump piston that effortlessly raises the lift arm. Pump piston dust

shields and wiper seals protect the hydraulic system from contaminants. The jack features an overload valve

bypass system to prevent jack damage and user injury. Compact design allows use in conned spaces. Easily

ts under low vehicles. Meets ASME PASE safety standards.

Item Capacity Lifting Range

Min. (Inch)

Lifting Range

Max. (Inch)

Lifting Range

Min. m( m)

Lifting Range

Max. m( m)

3 TON 4 23 .101 6 .584 2

Before You Begin Register This Product.

For future reference, record the model name, model number, date of manufacture and purchase date of this

product. You can nd this information on the product.

Model Name

Model Number

Date of Manufacture

Date of Purchase

____________________________

BJ-830008

GENERAL SAFETY RULES

IMPORTANT SAFETY CONSIDERATIONS

WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result

in serious injury.

WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot

cover all possible conditions or situations that could occur. It must be understood by the operator

that common sense and caution are factors that cannot be built into this product, but must be supplied by

the operator.

CAUTION: Do not allow persons to operate or assemble this jack until they have read this manual and

have developed a thorough understanding of how the jack works.

INSPECTION

DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL.

To maintain the Service Jack and user safety, the responsibility of the owner is to read and follow these

instructions.

• Inspect the service jack for proper operation and function.

• Keep instructions readily available for equipment operators.

• Make certain all equipment operators are properly trained; understand how to safely and correctly operate

the unit.

• Allow unit operation only with all parts in place and operating properly.

• Use only genuine replacement parts.

• Service and maintain the unit only with authorized or approved replacement parts; negligence will make the

jack unsafe for use and void the warranty.

• Carefully inspect the unit on a regular basis and perform all maintenance as required.

• Store these instructions in the handle of your jack.

• Keep all decals on the unit clean and visible.

• Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing

parts.

• Do not use the jack unless it is properly lubricated.

• Using a jack that is not in good clean working condition or properly lubricated may cause serious injury.

• Inspect the work area before each use. Make sure it is free and clear of any potential hazards.

SAFETY

SAFETY MARKINGS

Always follow safety precautions when installing and operating this jack. Keep all decals on the unit clean and

visible. Before proceeding ensure that you fully understand and comprehend the full contents of this manual.

Failure to operate this equipment as directed may cause injury or death. The distributor is not responsible for

any damages or injury caused by improper use or neglect.

Always use Jack Stands!

DO NOT USE wood blocks or any other non-approved load sustaining devices. The manufacturer only

warrants loads to be sustained by jack stands that meet current S/NZA standards.

DO NOT USE wood blocks or any other non-approved lifting devices for a means of lifting with the jack and or

load being raised. Failure to head these warnings may cause injury or death.

1. Study, understand, and follow all instructions before operating this device.

2. Do not exceed rated capacity.

3. Use only on hard, level surfaces, with less than 3 degrees of slope.

4. Lifting device only. Immediately after lifting, support the vehicle with appropriate means.

5. Do not move or dolly the vehicle while on the jack.

6. Lift only on areas of the vehicle as specied by the vehicle manufacturer.

7. No alterations shall be made to this product.

8. Only attachments and/or adapters supplied by the manufacturer shall be used.

9. Do not get under or allow anyone under the vehicle until it has been supported by jack stands.

10. Center load on saddle prior to lifting.

11. Use wheel chocks or other blocking device on opposing wheels before using jack.

12. Never use on a lawn mower or lawn tractor.

13. Do not use this jack for any use other than the manufacturer specied usage.

14. Do not rock the vehicle while working on or around equipment.

15. The following are not recommended for supporting on this equipment: Foundations, Homes, Mobile

Homes, Trailers, RV’s, Campers, nor Fifth Wheels, etc...

16. Failure to heed these markings may result in personal injury and/or property damage.

THIS IS A LIFTING DEVICE ONLY!

• This jack is designed only for lifting part of the total vehicle.

• Do not move or dolly the vehicle while on the jack.

• The vehicle must be supported after lifting immediately by appropriately rated jack stands.

• NEVER go under a vehicle that is not supported with appropriately rated jacks stands.

• Use wheel chocks or other blocking device on opposing wheels before using jack stands.

WARNING!

GENERAL SAFETY INSTRUCTIONS

Position the Jack

Position the jack to only lift on the areas of the vehicle as specied by the vehicle manufacturer.

Always Use Jack Stands

After lifting the vehicle always support the load with appropriately rated vehicle Jacks stands before working

on the vehicle.

Do Not Overload Jack

Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause

damage to or failure of the jack.

Always Use on Hard Level Surfaces

This jack is designed only for use on hard level surfaces capable of sustaining the load. Use on unstable or

other possible loss of load.

Chock and Block (Stabilize)

Apply parking brake in vehicle before operating jack.

A chock is a wedge for steadying an object and holding it motionless, or for preventing the movement of a

wheel Chock the wheel opposite the end being lifted.

When you block a load, you secure and support a load that is being lifted. The block(s) or stabilizer(s) should

have a weight capacity that is greater than the weight of the load which is being lifted.

Center Load on Jack Saddle

Center load on jack saddle before lifting vehicle.

Off-center loads and loads lifted when the jack is not level can cause loss of load or damage to the jack.

Do not raise or lower the vehicle unless tools, materials and people are clear.

When the lift is being lowered, make sure everyone is standing at least six feet away. Be sure there are no

tools or equipment left under or around the jack before lowering.

Always lower the jack slowly.

DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD.

Using the jack to support or stabilize a load may result in unexpected movement and result in serious injury,

being crushed and death. Always securely chock and block (stabilize) the load to be lifted. Never place any

part of the body under a raised load without properly chocking and supporting the load.

Never use the jack on curved or tubular vehicle

Bumpers, this will result in the vehicle slipping off the jack and falling, causing serious injury or death. Use a

bumper lift to lift most vehicles with curved bumpers or plastic bumpers.

Wear ANSI-approved safety glasses and heavy-duty work gloves during use.

Do not adjust the safety valve.

Do not move or dolly vehicle while jack is in use.

Stay alert. Use caution and common sense when operating jack. Do not use a jack when tired,

incoherent, dizzy, under the use or drugs or alcohol.

Training

Read this manual before use. Do not allow anyone who has not read this manual, and/or does not understand

the requirements, to use the jack.

Spectators

Do not allow bystanders around the jack or under the load supported only by the jack. -Do not allow anyone in

the vehicle while the jack is in use. Keep all bystanders away from vehicle when in use.

Inspection

Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing

parts. -Do not use the jack unless it is properly lubricated. -Using a jack that is not in good clean working

condition or properly lubricated may cause serious injury.

Additional Notes:

Save the receipt, warranty and these instructions.

Do not modify the jack in any way. Unauthorized modication may impair the function and/or safety and

could affect the life of the equipment. There are specic applications for which the jack was designed.

Always check for damaged or worn out parts before using the jack. Broken parts will affect the

equipment operation. Replace or repair damaged or worn parts immediately.

When jack is not in use, store it in a secure place out of the reach of children. Inspect it for good working

condition prior to storage and before re-use.

Clip

ASSEMBLY

1. Familiarize yourself with the jack.

Lifting Arm

Saddle

Front Wheel

Rear Swivel Casters Pump Plungers

2. Prior to assembly, carefully remove the retaining

clip attached to the handle socket.

CAUTION: The socket will tend to spring upward

when the clip is removed. To prevent possible

injury, place one hand on the top of handle socket

to control the upward motion of the handle socket

retaining clip, and then carefully remove the retaining

clip. After removed slowly allow handle socket to rise

back into resting position.

Once retaining clip is removed,

SLOWLY allow handle socket to rise

back into resting position. Use

CAUTION when removing retaining

clip, handle socket will spring forward

rapidly.

WARNING!

4. Unfasten the screw located in the Handle Socket

to insert the assembled handle.

5. Line up the square hole located at the bottom of

the handle over the square bolt inside the Handle

Socket.

6. Secure the handle in place by tightening the

screw in the Handle Socket Without any vehicle

on the jack. Cycle the lift up and down several

times to insure the hydraulic system is operating

properly. (Perform to the Air Purge Procedure

before rst use.)

Handle

Pc. 2

Handle

Pc. 1 Quick

Disconnect

Handle Socket

Screw

WARNING: Do not lift or carry jack by handle.

Handle could dislodge and jack may fall,

resulting in possible injury or property damage.

3. Refer to handle image when performing this

step. Press Quick Disconnect on handle piece

2, this will allow slide handle pieces 1 and 2

connect, align the holes on both sections to allow

quick disconnect to trigger. Quick disconnect

will automatically pop out when hole position is

correct.

SYSTEM AIR PURGE PROCEDURE

IMPORTANT: BEFORE FIRST USE

Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic

system as a result of product shipment and handling. This step is to be completed without any weight on the

jack.

2. Turn release valve counter-clockwise on full turn

to the open position.

4. With a at blade screwdriver, unscrew the oil ll

plug slightly to purge trapped air from system. (For

RUBBER OIL PLUGS Use caution not to tear or

puncture the oil plug.)

3. Rapidly pump the handle 6-8 times. Leave handle

in down position to expose oil ll plug. 6. Turn release valve clockwise to the closed

position.

7. Jack is now ready for use. Check for proper pump

action. (Repeat steps if neccessary).

Cover plate

1. Remove cover plate.

5. Replace Cover Plate.

BEFORE USE

1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the

product and the hazards associated with its improper use.

2. Perform the air purge procedure. (See System Purge Procedure.)

3. Check and that the pump operates smoothly before putting into service.

4. Inspect before each use. Do not use if bent, broken or cracked components are noted.

OPERATION

RAISING THE JACK

CAUTION: NEVER WIRE, CLAMP OR

OTHERWISE DISABLE THE LIFT CONTROL

VALVE TO FUCTION BY ANY MEANS

OTHER THAN BY USING THE OPERATOR'S

HAND. USE THE HANDLE PROVIDED WITH

THIS PRODUCT OR AN AUTHORIZED

REPLACEMENT HANDLE TO ENSURE

PROPER RELEASE VALVE OPERATION. DO

NOT USE EXTENSIONS ON THE OPERATING

HANDLE.

1. Block the vehicle’s wheels for lifting stability.

Secure the load to prevent inadvertent shifting

and movement

2. Position the jack near desired lift point.

3. Set the Parking Brake in the vehicle.

4. Refer to the vehicle manufacturer owner’s manual

to locate approved lifting points on the vehicle.

Position the jack so that the saddle is centered

and will contact the load lifting point rmly.

5. Assemble the handle; ensure to align with slots.

6. Close the release valve by turning it clockwise

until it is rmly closed.

7. Before raising the vehicle double check and verify

the saddle is centered and also has full contact

with the lifting point.

8. Pump handle to lift until saddle contacts load.

Continue to pump the jack handle to lift the

vehicle to the desired height. After lifting, support

the load with appropriately rated vehicle support

stands before working on the vehicle.

LOWERING THE JACK

1. Raise load high enough to allow clearance for the jack stands to be removed, then carefully remove jack

stands.

2. Remove support stands.

3. Grasp the handle rmly with both hands. Securely hold on to the jack handle so your hands do not slip and

ensure the release valve does not rapidly lower.

4. Carefully open the Release Valve by slowly turning the handle counter-clockwise. (Do not allow bystanders

around the jack or under the load when lowering the jack.

WARNING: WARNING: USE EXTREME CAUTION WHEN LOWERING THE JACK. THE JACK HANDLE

MAY TURN RAPIDLY. OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO

LOWER RAPIDLY. FAILURE TO HEAD THESE WARNINGS COULD CAUSE SERIOUS INJURY OR

DEATH.

5. After removing jack from under the load, keep jack in the lowered position to reduce exposure to rust and

contamination.

MAINTENANCE INSTRUCTIONS

If you use and maintain your equipment properly, it will give you many years of service. Follow the

maintenance instructions carefully to keep your equipment in good working condition. Never perform any

maintenance on the equipment while it is under a load.

Inspection

You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components

function before each use. Follow lubrication and storage instructions for optimum product performance.

Binding

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load

safely to the ground. After un-binding; clean, lubricate and test that equipment is working properly. Rusty

components, dirt, or worn parts can be causes of binding Clean and lubricate the equipment as indicated in

the lubrication section. Test the equipment by lifting without a load. If the binding continues contact Customer

Service.

Cleaning

If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean

the equipment. Remove any existing rust, with a penetrating lubricant.

Lubrication

This equipment will not operate safely without proper lubrication. Using the equipment without proper

lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not

self-lubricating inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the

equipment using light penetrating oil, lubricating spray.

• Use a good lubricant on all moving parts.

• For light duty use lubrication once a month.

• For heavy and constant use lubrication recommended every week.

• NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!

Rust Prevention:

Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.

Without a load lift the equipment as high as it goes and look under and behind the lifting points. If signs of rust

are visible clean as needed.

Grease Fittings

Some models contain grease ttings the will regularly need to be greased and lubricated.

This jack includes (5) Zerk ttings in total. (1) Each front wheel; (1) On the lift arm; (2) On the rear handle

socket.

How the Jack Operates

With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the

plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A

downward stroke of the jack handle releases oil into the cylinder, which forces the ram out. This raises the

saddle. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an over

extended ram stroke and possible damage to the jack. Opening the release valve allows oil to ow back into

reservoir. This releases hydraulic pressure on the ram, which results in lowering the saddle.

Storing the Jack

1. Lower the Lifting Arm.

2. Place the handle in the upright position.

3. Store in a dry location, recommended indoors.

Note: If the jack is stored outdoors, be sure to lubricate all parts before and after use to ensure the jack stays

in good working condition. Always store jack in the fully retracted postion when stored in outdoor or caustic

enviroments that can cause corrosion and/or rust.

Inhaltsverzeichnis

Andere yellow jacket Jack Handbücher

yellow jacket

yellow jacket TQ12007 Bedienungsanleitung

Beliebte Jack Handbücher anderer Marken

Omega Lift Equipment

Omega Lift Equipment 18122C Gebrauchsanweisung

Pittsburgh

Pittsburgh 58816 Montageanleitung

Unimec

Unimec TP Bedienungsanleitung

Sonic

Sonic 4800703 Bedienungsanleitung

BGS technic

BGS technic 70039 Bedienungsanleitung

TradeQuip

TradeQuip 1128T Bedienungsanleitung

VEVOR

VEVOR TJD-12000SP-F Bedienungsanleitung

ULTIMATE SPEED

ULTIMATE SPEED URW 2 A1 HYDRAULIC TROLLEY JACK Bedienungsanleitung

Stels

Stels 51131 Bedienungsanleitung

Bushranger

Bushranger RJX01 Bedienungsanleitung

Clarke

Clarke CTJ2500QLG Installations- und Betriebshandbuch

Valex

Valex 1650520 Bedienungsanleitung

Pfaff

Pfaff Merkur M0 Bedienungsanleitung

Beta

Beta 3050/K Beilage

Sealey

Sealey 1050CXHV Bedienungsanleitung

Jung

Jung JH Series Bedienungsanleitung

URIAH

URIAH UC200020 Bedienungsanleitung

Kennedy

Kennedy KSJ010 Bedienungsanleitung

yellow jacket BJ-830008 Bedienungsanleitung

Beliebte Jack Handbücher anderer Marken