YOKOGAWA PUS400G Bedienungsanleitung

User’s

Manual Model PUS400G

Ultrasonic Oscillator

IM 19C1B3-01E

7th Edition

IM 19C1B3-01E

INTRODUCTION

This user’s manual describes instructions for handling of the PUS400G ultrasonic oscillator, including

procedures for installation, operation, inspection and maintenance. Also, information necessary for

you to further understand the product is described as required.

For handling of an ultrasonic vibrator for use together with this apparatus, refer to the user’s manual

attached to the instrument with the ultrasonic vibrator built in.

Model Title IM No.

PH8HS Submersion Type Holder IM 12B07M01-01E

PH8HF Flow-Through Type Holder IM 12B07N01-01E

In continuous water quality measurement, pollutive components sticking to the sensor of a water qual-

ity meter is one of the causes of inaccurate measuring results. Therefore, cleaning of the sensor is an

indispensable maintenance item for a lot of water quality meters.

Ultrasonic cleaning is one of methods for cleaning sensors. The major strong point of ultrasonic clean-

ing is that you can continuously perform it while making measurement. Ultrasonic cleaning has clean-

ing effect on most of pollutive components. Water quality meters mean pH or ORP meter.

The PUS400G ultrasonic oscillator is an apparatus for supplying an ultrasonic vibrator, built in a water

quality meter, with high-frequency energy.

Below is the description of what you should do before use of the apparatus and what you should un-

derstand before reading this instruction manual.

Specication Check

Unpack your ultrasonic oscillator with care, and check for any damage that may be caused during

transport.

The PUS400G ultrasonic oscillator is fabricated to the customer

specications. For precautionary purposes, check to see that your

ultrasonic oscillator is in accordance with your specications, and

that there is no missing accessory. Use the model codes indicated

on the nameplate to check the specications of your ultrasonic os-

cillators. For the meaning of the model codes, refer to Section 1.2.

Location of Nameplate: Panel inside apparatus.

Precautions Which Must Be Taken when Actuating PUS400G Ultrasonic Oscillator during

Inspection

NOTE

When actuating the PUS400G ultrasonic oscillator, be sure to connect the ultrasonic vibrator (under

load, that is, immersed in uid) as under normal operating conditions. Operating the ultrasonic oscil-

lator solely (or, with the ultrasonic vibrator under no load connected) may cause some electric parts to

be abnormally heated. This is unfavorable in terms of the life of the ultrasonic oscillator.

PUS400G

-NN-NN-1-E

Example on Indication of Nameplate

Media No. IM 19C1B3-01E 7th Edition : Mar. 2018YK)

IM 19C1B3-01E

For the safe use of this equipment

n Safety, Protection, and Modication of the Product

• In order to protect the system controlled by the product and the product itself and ensure safe

operation, observe the safety precautions described in this user’s manual. We assume no liability

for safety if users fail to observe these instructions when operating the product.

• If this instrument is used in a manner not specied in this user’s manual, the protection provided

by this instrument may be impaired.

• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply

referred to as YOKOGAWA) when replacing parts or consumables.

• Modication of the product is strictly prohibited.

• The following symbols are used in the product and user’s manual to indicate that there are

precautions for safety:

n Notes on Handling User’s Manuals

• Please hand over the user’s manuals to your end users so that they can keep the user’s manuals

on hand for convenient reference.

• Please read the information thoroughly before using the product.

• The purpose of these user’s manuals is not to warrant that the product is well suited to any

particular purpose but rather to describe the functional details of the product.

• No part of the user’s manuals may be transferred or reproduced without prior written consent

from YOKOGAWA.

• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any

time, without notice or obligation.

• If you have any questions, or you find mistakes or omissions in the user’s manuals, please

contact our sales representative or your local distributor.

n Warning and Disclaimer

The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility

to any person or entity with respect to any direct or indirect loss or damage arising from using the

product or any defect of the product that YOKOGAWA can not predict in advance.

iii

IM 19C1B3-01E

n Symbol Marks

Throughout this user’s manual, you will nd several different types of symbols are used to identify dif-

ferent sections of text. This section describes these icons.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury. It may also be used to alert against unsafe practices.

IMPORTANT

Indicates that operating the hardware or software in this manner may damage it or lead to system

failure.

NOTE

Draws attention to information essential for understanding the operation and features.

IM 19C1B3-01E

 After-sales Warranty

nDo not modify the product.

n During the warranty period, for repair under warranty consult the local sales

representative or service ofce. Yokogawa will replace or repair any damaged

parts. Before consulting for repair under warranty, provide us with the model

name and serial number and a description of the problem. Any diagrams or

data explaining the problem would also be appreciated.

lIf we replace the product with a new one, we won’t provide you with a repair report.

lYokogawa warrants the product for the period stated in the pre-purchase quotation Yokogawa

shall conduct dened warranty service based on its standard. When the customer site is located

outside of the service area, a fee for dispatching the maintenance engineer will be charged to the

customer.

n In the following cases, customer will be charged repair fee regardless of war-

ranty period.

• Failure of components which are out of scope of warranty stated in instruction manual.

• Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa Electric

did not supply.

• Failure due to improper or insufcient maintenance by user.

• Failure due to modication, misuse or outside-of-specications operation which Yokogawa does

not authorize.

• Failure due to power supply (voltage, frequency) being outside specications or abnormal.

• Failure caused by any usage out of scope of recommended usage.

• Any damage from re, earthquake, storms and oods, lightning, disturbances, riots, warfare,

radiation and other natural changes.

n Yokogawa does not warrant conformance with the specic application at the

user site. Yokogawa will not bear direct/indirect responsibility for damage due

to a specic application.

n Yokogawa Electric will not bear responsibility when the user congures the

product into systems or resells the product.

n Maintenance service and supplying repair parts will be covered for ve years

after the production ends. For repair for this product, please contact the near-

est sales ofce described in this instruction manual.

IM 19C1B3-01E

Model PUS400G

Ultrasonic Oscillator

CONTENTS

IM 19C1B3-01E 7th Edition

INTRODUCTION...................................................................................................i

For the safe use of this equipment ...................................................................ii

 After-sales Warranty..........................................................................................iv

1. Overview.................................................................................................... 1-1

1.1 Standard Specications................................................................................... 1-1

1.2 Model and Sufx Codes ................................................................................... 1-2

1.3 External Dimensions ........................................................................................ 1-3

2. Installation and Wiring............................................................................. 2-1

2.1 Installation ......................................................................................................... 2-1

2.1.1 Installation Site................................................................................... 2-1

2.1.2 Installing Procedure ........................................................................... 2-2

2.2 Wiring ................................................................................................................. 2-4

2.2.1 Types of Wiring .................................................................................. 2-4

2.2.2 Cable Protection by Conduit .............................................................. 2-4

2.2.3 Connecting Ultrasonic Vibrator Cable ............................................... 2-5

2.2.4 Power Supply Wiring ......................................................................... 2-5

2.2.5 Ground Wiring ................................................................................... 2-5

3. Operation................................................................................................... 3-1

3.1 Names and Function of Each Part .................................................................. 3-1

3.2 Preparation for Operation ................................................................................ 3-2

3.2.1 Inspecting State of Wiring Installation................................................ 3-2

3.3 Steady State Operation .................................................................................... 3-2

3.3.1 If In-Action Pilot Lamp Goes OFF (Related information: Section 4.2)3-2

3.3.2 Stopping and Restarting Operation ................................................... 3-2

4. Inspection and Maintenance................................................................... 4-1

4.1 Inspecting State of Ultrasonic Wave Application.......................................... 4-1

4.1.1 Checking State of Ultrasonic Oscillator Operation ........................... 4-1

4.1.2 Checking Cleaning Effect .................................................................. 4-1

4.2 Inspection When In-Action Pilot Lamp is OFF............................................... 4-2

4.2.1 Cause of Pilot Lamp Going Out ......................................................... 4-2

4.2.2 Replacing Procedure for Fuse........................................................... 4-2

5. Troubleshooting ....................................................................................... 5-1

5.1 Remedies for Troubles ..................................................................................... 5-1

IM 19C1B3-01E

5.1.1 Troubles and Possible Causes .......................................................... 5-1

5.1.2 Remedy for Supply Voltage Drop ...................................................... 5-1

5.2 Part Replacing Procedure ............................................................................... 5-2

5.2.1 Replacing Ultrasonic Vibrator Cable.................................................. 5-2

5.2.2 Inspecting and Replacing Procedures for Ultrasonic Vibrator .......... 5-2

5.2.3 Inspection of and Repair to Ultrasonic Oscillator .............................. 5-2

Customer Maintenance Parts List......................................CMPL 19C01B03-01E

Revision Information ...............................................................................................i

< 1. Overview > 1-1

IM 19C1B3-01E

1. Overview

The PUS400G ultrasonic oscillator is an apparatus that composes an ultrasonic cleaner together with

an ultrasonic piezoelectric transducer (vibrator). The PUS400G supplies the ultrasonic vibrator with

operating power via a cable.

The ultrasonic vibrator to be combined with the PUS400G is a vibrator mode of lead zirconate-

titanate-based piezoelectric ceramics.

The ultrasonic vibrator is built in the sensor holder of the pH meter.

Ultrasonic vibrator

Ultrasonic

vibrator cable

Ultrasonic

vibrator cable

PUS400G

Ultrasonic oscillator PUS400G

Ultrasonic oscillator

PH8HF Flow-through

type holder

PH8HS Submersion

type holder

Figure 1.1 Conguration of Ultrasonic Cleaner Using PUS400G Ultrasonic Oscillator

This chapter gives the description of the specications for the PUS400G ultrasonic oscillator.

1.1 Standard Specications

Combination device: Holder with ultrasonic cleaner (PH8HS, PH8HF)

Connection cables are provided with holders.

Cleaning method: Continuous ultrasonic emission (Frequency sweep method)

Oscillation frequency: Approx. 61 to 81 kHz

Output voltage: Approx. 70 V

(Note) Output of ultrasonic oscillator changes with power supply voltage or connected cable

length.

Power supply: 100/110/115/200/220/240 V AC±10% 50/60 Hz

Power consumption: Approx. 15 VA

Ambient Temperature: -10 to 50°C (hood may be tting as option)

Storage Temperature: -25 to 70°C

Construction: JIS C0920 Watertight (NEMA 4 equivalent waterproof construction)

Material: Case; Aluminium alloy casting

Window;Polycarbonate

Mounting bracket; Stainless steel

Finish: Baked polyurethane resin (Standard)

Baked epoxy resin (Option)

Color: Case; Frosty white (Munsell 2.5Y8.4/1.2 or equivalent)

Cover; Deep sea-moss green (Munsell 0.6GY3.1/2.0 equivalent)

< 1. Overview >

1-2

IM 19C1B3-01E

Mounting: 2-inch pipe mounting, wall or rack mounting or panel mounting

Cable inlet: Ø22.7 X 2 Pg16 watertight plastic gland

Cable / Terminal: For 7 to 12 mm O.D, M4 screw

Conduit adapter: Power supply side only (Option)

Connection; G1/2 or 1/2NPT

Weight: Body; Approx. 2.0 kg

Pipe mounting bracket; Approx. 0.7 kg

Wall mounting bracket; Approx. 0.4 kg

Noise lter assembly: (only for PUS400G-NN-KC)

Ambient temperature: -10 to 50°C (no dew condensation allowed)

Strage temperature: -25 to 70°C

Construction: JIS C 0920 Watertight (IP53)

Regulatory Compliance (for PUS400G-NN-KC)

Korea Electromagnetic Conformity Standard Class A 한국 전자파적합성 기준

A급 기기　(업무용 방송통신기자재)

　이 기기는 업무용(A급) 전자파적합기기로서 판매자 또는

사용자는 이 점을 주의하시기 바라며, 가정외의 지역에서

사용하는 것을 목적으로 합니다.

RCM: EN55011 Class 1 Group 1

1.2 Model and Sufx Codes

Model Sufx Code Option Code Description

PUS400G .................................. ....................... Ultrasonic oscillator for pH meter

— -NN ....................... Always -NN

Application -NN

-KC

.......................

General purpose

General purpose for Korea and Australia

Power Supply -1

-2

-3

-4

-5

-6

.......................

100V AC 50/60Hz

110V AC 50/60Hz

115V AC 50/60Hz

200V AC 50/60Hz

220V AC 50/60Hz

240V AC 50/60Hz

Language -E

-J

.......................

English

Japanese

Option Mounting Bracket

Hood

Special Finish

Tag Plate

Conduit Adaptor

/PS

/PA

/H2

/X1

/SCT

/AFTG

/ANSI

/SPS

Pipe mounting bracket (stainless steel)

Wall mounting bracket (stainless steel)

Panel mounting bracket (stainless steel)

Awning hood (carbon steel)

Awning hood (stainless steel)

Baked epoxy resin

Stainless steel tag plate

G1/2

1/2 NPT

Teon coated SUS steel screws

Accessories

Part Name Part Number Remarks

Spare Fuse K9317AZ 1 A : 1 pc, 2 A : 2 pcs

< 1. Overview > 1-3

IM 19C1B3-01E

1.3 External Dimensions

162

130

180

202 155

115 48

Weight : Approx. 2.0 kg

Power supply cable inlet port with

cable gland (Pg16 or equivalent)

Ultrasonic transducer cable inlet port, with

cable gland (Pg16 or equivalent)

2-M5 screws (for mounting bracket)

Ground terminal :

M4 screw

Hood (optional)

Unit : mm

Conduit connecting adapter (option code: /AFTG, /ANSI)

Approx. 55

G1/2 female ( / AFTG)

1/2NPT female ( / ANSI)

Adapter

Unit : mm

Cable gland

Case

Nut Packing

Pipe Mounting Bracket (option code: /PS)

288

155

115 48

110

151

203

100

56±0.2

70±0.2

27 8

Unit : mm

2-Ø6.6 holes

(for oscillator)

2-Ø5.5 holes

(for hood)

2-inch (OD Ø60.5)

pipe(vertical mounting)

2-inch (OD Ø60.5)

pipe(horizontal mounting)

Weight: Approx. 0.7 kg

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