Young Lin AquaMAX-Basic 360 Series Bedienungsanleitung

Contents

Chapter 1. Introduction 1

1-1. Introduction 1

1-2. Operation Principle 2

1-3. Flow diagram 3

1-4. Configuration 4

1-5. System Configuration 5

1-6. Specifications 7

Chapter 2. Installation 9

2-1. Packing 9

2-2. CE Specification 12

2-3. Installing Filters 12

2-4. The Connection of Feed Water 13

2-5. The Connection of the Produced Water 14

2-6. The Connection of the Rejection Water 16

2-7. How to Connect Feed Water Kit 17

2-8. The Connection of Reservoir Tank Sensor (Optional) 17

Chapter 3. Operation 18

3-1. Operation Mode 18

3-2. Initial Operation 19

3-3. Initial Flushing 19

3-4. Operation of the Keys 20

3-5. Normal Operation and Standby Mode 22

3-6. Measuring Point Display 23

3-7. Service Operation 24

3-8. Errors and its Display 25

3-9. System Shut Down 26

Chapter 4. Maintenance 27

4-1. Maintenance and Solutions 27

4-2. Filter Replacement 29

4-3. Trouble Shooting 30

4-4. Fuse Replacement 31

Figure Lists

［Figure 1-1 ] Standard System of the Basic 360 Series 1

［Figure 1-2 ] Flow Diagram 3

［Figure 2-1］Components of aquaMAX Basic. 9

［Figure 2-2］How to connect filters 12

［Figure 2-3］The Connection of Feed Water 13

［Figure 2-4］The Connection of the Produced Water 1(aquaMAX 360, 362) 14

［Figure 2-5］The Connection of the Produced Water 2(aquaMAX 361, 363) 14

［Figure 2-6］The Connection of the Rejection Water 15

［Figure 4-1］Filters in the aquaMAX Basic 27

［Figure 4-2］Filter Replacement 29

〔Figure 4-3〕The Fuse Replacement 31

Table Lists

［Table 1-1］System Configuration 5

［Table 1-2］Water Contaminants and its Effective Removal 5

［Table 1-3］Comparison of Water Quality according to Water Purification Method 6

［Table 1-4］Water Classification According to CAP, ASTM Standards 6

［Table 1-5］The Specification of aquaMAX 7

［Table 1-6］Feed Water Requirements 7

［Table 1-7］Dimension, Power and Weight 8

〔Table 3-1〕Display and Causes of System Troubles 25

aquaMAXTM-Basic 360 Series

Chapter 1. Introduction

1-1. Introduction

The Young Lin Basic 360 Series is the water purification system that produces pure water from tap or

underground water. The purified water by the Basic 360 Series is adequate to use as a laboratory grade water or

supply for ultra-pure water production system. The components of the Basic 360 Series are as follows.

[ Figure 1-1 ] Standard System of the Basic 360 Series

aquaMAXTM-Basic 360 Series

1. Control panel

2. Door

3. RO Membrane Pack

4. RO Pre Pack

5. RO Post Pack

6. Switch of Tank Level

7. Power On/Off Switch

8. Fuse Holder

9. Power Socket

10. Name Tag

11. Connection part of feed water

12. Display Light

13. Keypad Name tag

14. LCD Display

1-2. Operation Principle

The Basic 360 Series Water Purification System produces decontaminated pure water by using reverse

osmosis to filter particles, inorganics, organics and bacteria from water supply. The water supply is fed through a

prefilter to get rid of the large particles and the pre-filtered water flows to a carbon filter to be removed chlorine.

Then the produced water is pressurized by a booster pump and delivered to the RO Membrane Pack to be

purified. The purified water is used as laboratory grade water or feed water for ultra-high pure water.

In use of the aquaMAXTM-Basic 361 or 362 System,it produces 2nd grade distilled water removed cation and

anion through an ion exchange pack.

aquaMAXTM-Basic 360 Series

1-3. Flow diagram

[ Figure 1-2 ] Flow Diagram

aquaMAXTM-Basic 360 Series

1-4. Configuration

1-4-1. R.O. Membrane Pack and Prefilter(PRE PACK)

The Water supply(tap water or treated municipal water) is fed through a pre-filter to be separated large and small

particles by filtration. The permeate water then enters the RO Pack housing and permeates through the

spiral-wound RO membrane. For the Basic 360 Series, when RO membrane is pressurized at 5.5 Kg/cm2,

approximately 70% of the input water is continuously withdrawn from the system through a reject valve and the

remaining 30% of the water permeates through the membrane to be filtered. The productivity of RO membrane

is varied depending on pressure and used time.

1-4-2. Booster Pump

The booster pump of the Basic 360 Series is a silent diaphragm pump. It can transfer water flow rate of

maximum 60 liter/hour, however the purified water can be produced at maximum 10 liter/hour when supplied

with RO pressure of 5.5 Kg/cm2. The amount of the purified water can be varied by temperature, used time and

pressure of RO membrane.

1-4-3. Pressure Switch

If the inlet pressure of a water supply is less than 0.8 Kg/m2, the pressure switch automatically stops the

booster pump to prevent the pump from damage and if it is more than 7.0 Kg/cm2, it stops the operation to

prevent the filter from damage. The inlet pressure of water supply should be more than 1.0 Kg/cm2, because the

pressure drops down after passing through the prefilter. In case the switch stops the booster pump at low

pressure (less than 0.8 Kg/m2), you should raise the inlet pressure first to drive the booster pump again.

※It is required to install an extra external pump if the pressure of water supply is less than average 0.8 Kg/m2..

1-4-4. Drain Valve and Automatic Flushing

The drain valve consisted of a needle valve and a solenoid valve is designed to control the backpressure of RO

membrane. The reverse osmosis is displayed on the pressure gauge mounted inside of the system. The Basic

360 Series automatically turns on the drain valve every 30 minutes for 1 minute so that the contaminants

collected on the RO membrane surface can be flushed away by a high velocity flush of water.

1-4-5. Water Quality Monitoring

The Basic 360 Series monitors water quality by measuring conductivity at 3 different points. The measured

value indicates ion drain ratio and time of filter replacement.

aquaMAXTM-Basic 360 Series

1-5. System Configuration

aquaMAX 360 : Standard Type (10L/h)

aquaMAX 361 : Ion Exchange Addition Type (10L/h)

aquaMAX 362 : Extended Capacity Type (20L/h)

aquaMAX 363 : Extended Capacity and Ion Exchange Addition Type(20L/h)

［Table 1-1］System Configuration

aquaMAX 360 aquaMAX 361 aquaMAX 362 aquaMAX 363

R.O Membrane 1 Pack

(Standard Type for RO) 1 ea 1 ea * *

R.O Membrane 2 Pack

(Extended Capacity Type for RO) * * 1 ea 1 ea

R.O Pre Pack

(Prefilter, Carbon filter) 1 ea 1 ea 1 ea 1 ea

R.O Post Pack

(Ion Exchange Fileter) * 1 ea * 1 ea

［Table 1-2］Water Contaminants and its Effective Removal

Contaminant Excellent Good Bad

Inorganic ion Ion Exchange Distillation R.O

Organics R.O. Distillation Carbon

Particles Membrane R.O. Distillation

Bacteria Membrane R.O. Distillation

aquaMAXTM-Basic 360 Series

［Table 1-3］Comparison of Water Quality according to Water Purification Method

Tap Water Distilled

Water

Ion

Exchange

Water

Ultra Pure

Water aquaMAX CAP/ASTM

Dissolved

Inorganics

(CaCO3, ppm)

170 0.3 0.1 0.05∼0.025 20 -

Resistivity

(MΩ·cm, 25℃) 0.003 2 0.1 10∼18.2 0.1 0.5∼0.1 1.0∼

Silica(ppm) 1 0.05 <0.01 <0.01 0.1 <0.01

Heavy Metal

(ppm) 1 0.05 <0.01 <0.01 0.1 <0.01

Dissolved

Organics(ppm) - <1 <1 <1 <1 -

Bacteria(cfu/㎖) >100 <10 >100 * <10 -

Small

Particles(>5 ㎛/㎖) >10,000 <100 >10,000 * <10 -

［Table 1-4］Water Classification According to CAP, ASTM Standards

Water Quality Resistivity

(MΩ·cm) Conductivity(μS)

aquaMAX R.O Type 0.1 0.5∼2.0∼5

aquaMAX Ion Exchange addition Type 2.0 1∼0 0.1 0.5∼

Laboratory-Grade 0.1 1.0∼1.0 10∼

Analytical-Grade 1.0 2.0∼0.5 1.0∼

Reagent-Grade 10 0.05∼

CAP : The College of American Pathologists

ASTM : American Society for Testing and Materials

aquaMAXTM-Basic 360 Series

1-6. Specifications

［Table 1-5］The Specification of aquaMAX

Ion Removal 95-99% Organics

Removal 99%

Particle

Rejection 99%

Bacteria

Removal 99.99%

Pure Water

Production Rate

(25℃,8Kg/cm2)

Standard : 10L/hour

Extension : 20L/hour

Pyrogen

Reduction 99% Material Polyamide Complex

The Young Lin aquaMAX can reject more than 99% of inorganic and organic contaminants in the feed water.

Thus, after permeation of the reverse osmosis membrane, the purified water contains less than 1% of the

contaminants present in the feed water. The aquaMAX uses 5.0 ㎛prefilter to filter large and small particles in

order to prevent clogging or fouling of the RO membrane.

［Table 1-6］Feed Water Requirements

pH Range 3.0 10.0∼Pressure(Kg/cm2) 1 - 5

TDS 〈500 ppm Temperature 4-35℃

Conductivity 〈800 μS Turbidity 1.0 NTU

Residual Chlorine < 0.1 ppm

(After Carbon filter)

The others If the feed water contains a

lot of bacteria, it adversely

affects the purified water

quality and damages the RO

membrane.

aquaMAXTM-Basic 360 Series

［Table 1-7］Dimension, Power and Weight

Width 435 mm

Depth 370 mm

Dimension

Height 580 mm

aquaMAX 360 24.0 Kg

aquaMAX 361 24.5 Kg

aquaMAX 362 24.5 Kg

Weight

aquaMAX 363 25.0 Kg

Consumption 100 W

Power AC 110V/230V, 50/60Hz

Power

Fuse Littlefuse 250V 1A

Part NO. 218001

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