ZIPPY M1S2 series Bedienungsanleitung

1.1 INTRODUCTION

First of all, thank you for purchasing M1S2 series redundant power supply for 1U.

The M1S2 is a 1+1 hot-swappable / hot-pluggable redundant power supply. It consists

of,

1) complete metal frame

2) compact size power module

3) backplane

The M1S2 series redundant power supply offer a maximum 400/500 watts of output

power. The power module is in compact size, and built-in a 40mm ball bearing DC fan

for better ventilation. Each power module is designed with 5 outputs (+3.3V, +5V,

+12V, -12V, and +5Vsb) circuits, and compliant to ATX12V. All you can see on the

backplane is just passive components and this is the key point for longer MTBF.

The M1S2 series offer a warning sub-system, including LED display, buzzer alarm,

TTL signal, It guides user the fast way to find out the power supply and DC fan status.

When all the power modules operate normally, it balances the load share through its

parallel design, which increases the reliability of power system.

To really discover the power system and ease in using it, we recommend you to read

through this manual carefully.

1.2 PACKING

Your M1S2 series should consist of the following,

a) M1S2 x 1

b) Accessory pack x 1

1.3 MODEL DESINGATION

Model number identification

X X Y Z X – X XXX X X X

1 2 3 4 5

6 7

8 9 10

1st --- Category

X --- blank AC input ( AC – DC )

D -48Vdc input

B -24Vdc input

2nd --- Serial ID

X --- R redundant 1 + 1

M redundant N + 1

3rd --- for # U use

Y --- 1 for 1U use

2 for 2U use

4th --- PM or Customer specify

5th --- # of power module in N+1 system

X --- 1 single

2 1+1 power system

3 2+1 power system

4 3+1 power system

6th --- # of the channel

X --- 2 5V, 12V ( Disk Array )

4 5V, 12V, -5V, -12V ( AT )

5 5V, 12V, 3.3V, 5Vsb, -12V ( ATX / EPS )

6 5V, 12V, 3.3V, 5Vsb, -5V, -12V ( ATX / EPS )

7th --- # of total wattages

XXX --- XXX W

AXX --- 10XX W

BXX --- 11XX W

CXX --- 12XX W

………

8th --- attribute

X --- P w/ PFC

F w/ EMI filter

V HIGH EFFICIENCY

9th --- Use FAN type

X --- 3 use 3.8CM type

4 use 4CM type

6 use 6CM type

8 use 8CM type

10th --- chassis type

X --- H horizontal type

V vertical type

M horizontal + vertical type

1.4 FEATURES

M1S2 series, 400W/500W + 400W/500W redundant power supply with active PFC,

complaint to ATX12V

All circuit designed into the power module

Hot-swap and hot-plug ability

Full range (90VAC – 264VAC) operation

Active Power Factor Correction (PFC) built-in

Balance load sharing design

Remote sensing design

Meet FCC, CISPR EMI regulation

Faulty free- slide rail design

Compact size for 1U chassis

Dual inlets design

Designed with one 40mm ball bearing DC fan on power module

1.5 DRAWING

1.6 SPECIFICATION

NPUT CHARACTERISTICS: M1S2-5400V4H / M1S2-5500V4H

、

INPUT CHARACTERISTICS

：

、

VOLTAGE

：

～

264VAC FULL RANGE

、

FREQUENCY

：

～

63HZ

、

INPUT CURRENT

：

3A / 4A

（

RMS

）

FOR HIGH RANGE INPUT VOLTAGE;

6A / 8A

（

RMS

）

FOR LOW RANGE INPUT VOLTAGE

、

INRUSH CURRENT

：

20A MAX. FOR 132 VAC PER MODULE

40A MAX. FOR 264 VAC PER MODULE

、

OUTPUT CHARACTERISTICS

：

OUTPUT OUTPUT CURRENT

REGULATION OUTPUT RIPPLE

VOLTAGE

MIN. MAX. LOAD

LINE NOISE MAX. [P-P]

+5V 1 25 ±5% ±1% 50mV

+12V 2 33/41 ±5% ±1% 120mV

-12V 0 0.8 ±10% ±1% 120mV

+3.3V 1 25 ±5% ±1% 50mV

+5VSB 0.1 3.5 ±5% ±1% 50mV

REMARK: 1. TOTAL MAX OUTPUT OF +5V AND +3.3V NOT EXCEED 170W.

2. POWER MODULE TOTAL OUTPUT POWER NOT EXCEED 400W/500W

、

SPECIFICATION

TEMPERATURE RANGE

：

OPERATING 0

℃

～

℃

，

STORAGE -20

℃

～

℃

HOLD UP TIME

：

16mS MIN. AT FULL LOAD & 115 VAC INPUT VOLTAGE

DIELECTRIC WITHSTAND

：

INPUT/OUTPUT 1500 VAC FOR 1 minute, INPUT TO

FRAME GROUND 1500 VAC FOR 1 MINUTE

EFFICIENCY

：

84% / 85% MAX.

POWER GOOD SIGNAL

：

ON DELAY 100mS TO 500mS

，

OFF DELAY 1ms

OVER POWER PROTECTION

：

110

～

150% MAX

OVER VOLTAGE PROTECTION

：

+5V→5.8V

～

6.9V

，

+3.3V→3.9V

～

4.6V

，

+12V→13.9V

～

16.4V

OVER CURRENT PROTECTION: +3.3V→27.5~37.5A, +5V→27.5~37.5A,

+12V→36.3~59.4A(400W) / +12V→45.1~67.5A(500W)

SHORT CIRCUIT: +12V, -12V, +3.3V, +5V, +5VSB

EMI : FCC CLASS A , CISPR 22 CLASS A

SAFETY

：

UL 60950-1, CSA 22.2 NO.60950-1-03 1ST Edition , TUV IEC60950-1,

CCC

FAULTY ALARM METHODS: LED, BUZZER, TTL SIGNAL

MEET IEC-1000-3-2 CLASS D (ACTIVE PFC)

HOT-SWAPPABLE/HOT PLUGGABLE REDUNDANCY FUNCTION

DIMENSION: 355(D) * 106(W) * 41.3 (H)mm

COOLING: ONE 40mm DC FANS (MODULE)

AC INLET IN EACH MODULE

1.7 INSTALLATION & TESTING

Mount the power supply into the system chassis by using proper mounting tool. The

mounting holes of the power supply should match up with those in the chassis.

Connect the power connectors to the M/B by following the M/B instruction. There is

various on connectors / pinouts in both power supply and M/B. Please ensure to

connect the matched one; otherwise, it will cause unexpected harms.

Connect the remaining power connectors to the various peripherals as needed. These

connectors are “keyed”, so there will be only one possible way to connect them.

Before applying power source to the system, make sure these is no loosed or

incorrect connectors. Double check if all connection to the M/B is matched properly.

Maybe you would like to test the redundancy function before you put back the cover of

your system chassis, then, please power it on. If the power system operates normally,

the individual LEDs on power module and the external warning LED light in GREEN.

Now, remove one power module from the power system, the warning buzzer in the

power system will sound, the external warning LED, which displays the status of the

total power system, will change to be RED, the individual LED indicating the power

module’s status will distinguish. Meanwhile, the power system will continue to backup

the power output without affecting the operation of your computing system.

The warming buzzer will sound continuously. You can reset warning buzzer by

pressing the buzzer reset switch. Insert the power module which is removed for test

earlier. The sound of the warning buzzer will stop; the external warning LED will turn

to be GREEN again; the LED indicating the status of power module will light in

GREEN. Test another power supply by performing the same procedure.

If everything works out fine, then turn off the power system. Now put back the cover of

the chassis and tighten with the screws which you have retained earlier. Now you

have completed the installation of M1S series redundant power supply.

1.8 Hot-swap procedures

Please refer to the following when either power module is defective.

1) Locate the defective power module by examining the individual LED (if LED is

distinguished, it indicates the power module is defective).

*** WARNING:

Please perform the following step carefully; otherwise, it may cause the whole system

shutdown.

*** WARNING:

Please do not remove the defective power module until you have worn gloves to keep

from been burned. This is due to the cover of the power module is used as heat sink

for cooling. Usually, its temperature is around 50-60 degree Celsius under full load

condition.

2) Loose the screws of power module bracket.

3) Plug out the defective power module.

*** WARNING:

Please put aside the power module to wait for cooling down. Keep other people from

toughing it until it is cooled.

4) Replace a new / GOOD power module. Insert the power module into the power

system till to the end.

5) Check the LED of the power module, which should be in GREEN.

6) Check the warning LED indicating the status of total power system, which should

be in GREEN.

7) Tighten the screws of the power module.

8) If you want to test this new power module and simulate the defective situation,

please refer to Section 1.7 Installation & Testing.

Remarks: If the DC fan of the power module fails, you have to replace the power

module. Please follow the Hot-Swap Procedures for replacement.

1.9 PINOUTS AND FUNCTION OF THE CONNECTORS

THE LED CONNECTOR OF TOTAL POWER SYSTEM

PIN# COLOR

1 RED

2 BLACK

3 GREEN

THE BUZZER RESET SWITCH CONNECTOR

PIN# COLOR

1 BLACK

2 YELLOW

THE SIGNAL CONNECTOR OF POWER RESET

PIN# COLOR COLOR

1 RED TTL SIGNAL

2 BLACK GND

TTL signal:

Sink current max. 5mA

Source current max. 50uA

Low Active ---Defective

High ---Normal

1.10 SINGLE-MODE and REDUNDENT-MODE

The power supply has two working modes depending on the quantity of power

module inserted, SINGLE-MODE and REDUNDENT-MODE.

1) SINGLE-MODE (only one module inserted and power on)

Notice items:

a) When only one module inserted the detect circuit will assume the other

empty module is Dummy. In this mode, power supply is working at only

one module and without any alarming signals. When module failed, the

power supply shut down.

b) When only module is working then changing to dual modules (Redundant)

working status. Just insert another power module then power on it. There

is no need to power off the system. The detect circuit will assume the

power supply recover the redundant functions. All alarming signals are

functionally when two modules inserted.

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