Zmotion ZAIO Bedienungsanleitung

ZAIO Bus Expansion Card Manual Version 1.1

ZAIO Analog Expansion Module

Hardware Manual

Version 1.1

ZAIO Bus Expansion Card Manual Version 1.1

This manual is copyrighted by Shenzhen Technology Co., Ltd.,

without the written permission of the Zmotion Technology, no person

shall reproduce, translate and copy any content in this manual.

ECI controller software involved in details as well as the

introduction and routines of each instruction, please refer to ZBASIC

software manual.

Information contained in this manual is only for reference. Due to

improvements in design and functions and other aspects, Zmotion

Technology reserves the final interpretation! Subject to change without

notice!

Pay attention to safety when debug the machine! Be sure to

design effective safety devices in the machine, and add the error

handling procedures in software. Zmotion has no obligation or

responsibility for the loss.

ZAIO Bus Expansion Card Manual Version 1.1 
3 
 
Content 
ZAIO Analog Expansion Module Hardware Manual .......................................................................1
Chapter I Control Card Introduction.................................................................................................4
1.1. ZAIO0802 Terminal..................................................................................................4
1.1.1. Power Interface .................................................................................................5
1.1.2. AD Analog Input Signal....................................................................................6
1.1.3. DA Analog Output Signal .................................................................................6
1.1.4. AD, DA DIP Switch Definition.........................................................................7
1.1.4.1. Dial  1-4  to  select  CAN  address,  analog  AD  and  DA  numbers 
distribution form..............................................................................             8
1.1.4.2. Dial 5-6 to select CAN speed..............................................................9
Chapter II Common Problems ..........................................................................................................9
Chapter III Hardware Installation ...................................................................................................10 
4.1 ZAIO0802 Installation Size ..............................................................................................10 
 
 

ZAIO Bus Expansion Card Manual Version 1.1

Chapter I Control Card Introduction

ZMC is the abbreviation of motion controller model launched by ZMOTION

technology. Zmotion motion controllers can be applied in all kinds of online or offline

occasions.

ZAIO expansion module is used for ZMC and ECI, when AIO and other resources are

not enough, an expansion module is needed. And controller can link with multi

expansion modules at the same time, and expansion modules are distinguished through

dial code. The resource of expansion module can be accessed by program on controller

through IO number.

1.1. ZAIO0802 Terminal

➢ZAIO0802 has 8 AD inputs and 2 DA outputs, 0-10V voltage type.

ZAIO Bus Expansion Card Manual Version 1.1

1.1.1. Power Interface

Pin No.

Name

Description

GND

Internal power ground

CANL

CAN differential data -

EARTH/SHIELD

Shield

CANH

CAN differential data +

+24V

Internal power 24V input

ZAIO0802 Module uses single power.

Relative GND of both parties in the CAN bus communication must be connected

or the main power supply of the controller and the main power supply of the expansion

module are the same power supply. When the controller and the expansion module are

should be connected to the GND of the power supply of the expansion module,

otherwise the CAN may be burned out.

The expansion module with an 8-bit DIP switch (the hardware version above V1.3)

integrates a 120Ω resistance between CANL and CANH. It is controlled by DIP 8.

When dialing ON, the resistance is connected. When multiple expansion modules are

connected on the CAN bus, it is only necessary to dial DIP 8 of the last expansion

module to ON. There is no need to connect a 120Ω resistor outside the terminal.

ZAIO Bus Expansion Card Manual Version 1.1

1.1.2. AD Analog Input Signal

Name

Description

ADGND

AD power ground

ADGND

AD power ground

AIN 7

Analog input channel 7

AIN 6

Analog input channel 6

AIN 5

Analog input channel 5

AIN 4

Analog input channel 4

AIN 3

Analog input channel 3

AIN 2

Analog input channel 2

AIN 1

Analog input channel 1

AIN 0

Analog input channel 0

1.1.3. DA Analog Output Signal

Name

Description

DAGND

Analog power ground

DA 1

Analog output channel 1

DA 0

Analog output channel 0

ZAIO Bus Expansion Card Manual Version 1.1

1.1.4. AD, DA DIP Switch Definition

Name

Description

ID 0

CAN address dial code

ID 1

CAN address dial code

ID 2

CAN address dial code

ID 3

CAN address dial code

ID 4

CAN speed dial code

ID 5

CAN speed dial code

SPEC

Special function dial code

DAGND

Analog power ground

There are all 8 dial codes on IO board above V1.3 hardware version, 1-4 are dialed to

set CAN address, 5 and 6 set CAN speed, 7 means reserved and 8 means 120Ω resistor

DIP. When dialing ON, the resistor is connected. Old version IO boards don’t have DIP

7 and DIP 8, which means a 120Ω resistance is needed to connect externally.

The expansion module with an 8-bit DIP switch (the hardware version above V1.3)

integrates a 120Ω resistance between CANL and CANH. It is controlled by DIP 8.

When dialing ON, the resistance is connected. When multiple expansion modules are

connected on the CAN bus, it is only necessary to dial DIP 8 of the last expansion

module to ON. There is no need to connect a 120Ω resistor outside the terminal.

When each bit is dialed to OFF, the relative value is 0, when ON is related to 1. The

combination value = dial code 4 × 8 + dial code 3 × 4 + dial code 2 × 2 + dial code 1.

Controller sets IO port range of relative IO board according to CAN dial code address.

(Relative IO start number can be seen through controller status in ZDevelop software)

ZAIO Bus Expansion Card Manual Version 1.1

1.1.4.1.Dial 1-4 to select CAN address, analog AD and DA numbers

distribution form

Combination

Value

AD Start

Number

AD End

Number

DA Start

Number

DA End

Number

103

104

111

112

119

120

127

128

135

When AD/DA number range of controller or expansion module repeat, only one

range is valid. It is recommended to adjust DIP to avoid repeating.

ZAIO Bus Expansion Card Manual Version 1.1

1.1.4.2. Dial 5-6 to select CAN speed

Combination value

Description

Speed 500KBPS

Speed 250KBPS

Speed 125KBPS

Speed 1MBPS

Chapter II Common Problems

Problem

Suggestion

Expansion module can’t be connected,

and the alarm light is ON.

Check whether 120Ω resistor of the last

expansion module is dialed ON or not

Check whether several expansion modules use

the same ID.

ZAIO Bus Expansion Card Manual Version 1.1

Chapter III Hardware Installation

4.1 ZAIO0802 Installation Size

➢Unit：mm

➢mounting hole diameter 4.5mm

➢height: 35mm

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