Znshine Solar ZXM6-72M Leitfaden

正信光电科技股份有限公司

ZNSHINE PV-TECH CO.,LTD

Mounting Manual

INSTALLATION INSTRUCTION FOR SINGLE GLASS SOLAR MODULE

Single glass solar modules are made of crystalline solar cells in series with high efficiency, high transmission

and low iron toughened glasses , anti-aging EVA and high flame-resistant back sheet to laminate, and anodized

aluminum alloy frame. Products have high efficiency, lifespan easy installation, high wind resistance etc.

Products are made according to international standard IEC61215-2016; IEC61730-2016 and have passed

authority test center’s examination. Our products can be used in home roof solar systems, PV stations,

communication stations, petrol, ocean, meteorological, traffic and solar building etc.

Information for installers

Installers must read and understand this manual before installation.

Please ensure that installation, operation and maintenance of your photovoltaic system is only carried

out by qualified persons able to carry out the technical procedures described in this manual, i.e. system planers,

installers and maintenance personnel, and is carried out in accordance with all safety precautions in this manual

and any and all applicable local codes. If you do not possess these qualifications, you may not carry out the work

described herein except for cleaning.

This manual and the instructions set forth herein are part of the product and should therefore be kept for

the entire useful life of the solar installation.

Information for operators

Keep these instructions safe for the entire useful life of the solar installation.

Please contact your plant supplier for information concerning the formal requirements for solar systems.

Please be sure to learn about directives and permit requirements from the responsible local authorities and

energy providers prior to installation of the solar plant.

We recommend that you insure your solar system against natural hazards (e.g. against lightning strikes).

1、Electrical Specification Mono/Poly-Si series

PHOTOVOLTAIC MODULE

Model

ZXM6-72M

ZXP6-72P

ZXM6-60M

ZXP6-60P

ZXM6-66M

ZXP6-66P

Max series fuse rating(A)

15A

Nominal Mass

22kg/21.5kg

19kg/19.5kg

20kg/21kg

Package Size（mm）

1956×992×40/35

1984×1002×40/35

1650x992x40/35

1666x1002x40/35

1808x992x40/35

1828x1002x40/35

lCell Size(mm)

158.75×158.75/156.75×156.75

MAX

System voltage

DC1500V

Application class

Class A

●The electrical characteristics are within ±3 percent of the indicated values of Isc, Voc and Pmpp

under test conditions (irradiance of 1000W/cm2,AM1.5 spectrum, and a cell temperature of 25℃)

●Under normal conditions, a photovoltaic module is likely to experience conditions that produce

more current and/or voltage than reported at standard test conditions. Accordingly, the values of ISC and

VOC marked on this module should be multiplied by a factor of 1,25when determining component voltage

ratings, conductor current ratings, fuse sizes, and size of controls connected to the PV output."

●Installation should be in accordance with Australian installation standards AS3000 wiring rules and

AS/NZS 5033.

2、Operating environment

CLIMATE CONDITION

Install the PV module in the following conditions:

●Environment temperature：-20℃to 40 ℃。

●Operating temperature：-40℃to 80 ℃。

●Waterproof: don’t dip the modules into the water or continually explode under the water device

or fountain.

●Antisepsis: keep away from salt erode and sulfuration places

●Do not wear rings, jewelry, watches or other metallic items while working with photov

oltaic modules.

3、Mounting and notes

●The modules’ electrical performance in a system is the same. When connected in series, all

modules must have the same amperage. When connected in parallel, the modules must all have

the same voltage. Connect the quantity of modules that match the voltage specifications of the

devices used in the system. The modules must not be connected together to create a voltage that

is higher than the permitted system voltage.

●To minimize risk in the event of an indirect lightning strike, avoid forming loops when designing

the system.

●Modules must not be fitted as overhead glazing. Ensure that the mounting system can also

withstand the anticipated wind and snow loads.

●Precipitate can run off through small openings on the back side of the module. Make sure that the

openings are not masked after mounting.

●The modules have passed mechanical load test 5400Pa,To avoid exceeding the maximum load,

site-specific live loads such as wind and snow should be taken into account.

●The installation of project must be facing north in the southern hemisphere, and facing south in

the northern hemisphere, the electricity will be comparatively lower when the project facing west

or east. The incorrect installation will lead to the loss of power

●The modules, which are connected in series, must be in the same angle, otherwise, it will lose

power because of the difference in sunlight intensity. Solar modules generate the power to the

maximum when they are pointed directly at the sun. For installations where the solar modules are

mounted to a permanent structure, the solar modules should be tilted for optimum winter

performance. As a rule, if the system power output is adequate in the winter, it will be

satisfactory during the rest of the year. The module tilt angle is measured between the solar

modules and the ground.

RECOMMENDED TILT ANGLES FOR A FIXED SYSTEM

SITE LATITUDE IN DEGREES

FIXED TILT ANGLE

0oTO 15 o

15 o

15oTO 25o

SAME AS LATITUDE

25oTO 30o

LATITUDE+5 o

30oTO35o

LATITUDE+10 o

35oTO 40o

LATITUDE+15 o

40o+

LATITUDE+20 o

●Avoid installing under the shadow, even the module factory use the bypass diode to decrease the

loss of energy, the shadow will lead to the loss of output power.

4、Grounding

●All module frames must be attached to an earth ground. A qualified electrician must do the ground

connection .The cable which connects the earth must be copper wire with 12AWG.

●Use the holes(5.0mm) marked ' '. To create the conductive connection (frame is

anodized), use Stainless steel M5nut, two Stainless steel cut washer, Stainless steel M5 plain

washer, Stainless steel M5 spring washer , M5 copper wire ,and Stainless steel M5 bolt.

1. Copper wires with M5 cupped washer should be placed through the bolt;

2. Put the cut washer through the bolt, and the bolt must be put through the hole fixed in the

aluminum frame;

3. Use the nut and cut washer to fix all the parts. The copper wire can not be attached to the

aluminum.

●Do not interrupt or influence the conductive connection when making daily maintenance .All the

crunodes on the conductive connection must be fixed. The fastness does not depend on soldering.

5、Suggested maximum number of modules in parallel and in series

●When designing the system, we Suggested maximum number of modules in parallel

and in series for [Vsys/(1.25Voc)]/1、fuse rating/Isc+1.

6、Mounting

（A）Fixation with screws

The frame of each module has 8-φ9*14mm mounting holes, used to secure the modules to

support structure. Always use all the eight mounting holes to secure the modules.

The module installed with screws on the front frame for load (see the following picture), and refer to the

following table.

Modules must be securely attached to the mounting structure using pre-drilled mounting holes in

the frame.

Modules should be bolted to support structures through mounting holes located in the frame's back

flanges only. Do not drill additional holes. Doing so will void the warranty.

Use appropriate corrosion-proof fastening materials. All mounting hardware (bolt/split washer/flat

washer/nut) should be stainless steel M8 size.

Follow mounting guidelines recommended by the PV mounting supplier. The mounting design must

be certified by a registered professional engineer.

The mounting design and procedures shall comply with local codes and all authorities having

jurisdiction.

Use a torque wrench for installation. Tightening torques should be within 10~17 Nm for M8 coarse

thread bolts, depending on bolt quality class.

Mechanical load

pressure

Installation direction

+3600Pa/-1600Pa

（with safety factor 1.5）

Ensure that the drainage openings of the frame are left open following installation to allow water

runoff.

This prevents frost damage.

Install the module in such a way that rainwater and snowmelt can run off freely to avoid standing

water or pudding.

This resistance value can decrease if modules are not mounted following the instructions above.

(B) Clamping installation

Modules can be installed with clamps. Modules must be securely attached to the mounting structure with

four clamps on the long frame.

The modules must be properly secured to their support so that they can withstand live load condition,

including wind uplift, to the pressure they have been certified for. It’s the installer’s responsibility to

ensure the clamps used to secure the modules are strong enough.

The modules are not subject to wind or snow loads exceeding the maximum permissible loads.

The module clamps which are used must not come into contact with the front glass and must not

deform the frame. Avoid shadowing effects from the module clamps. Drain holes in the module

frame must not be closed or obscured by the clamps.

The module installed with clamps on the front frame for load (see the following picture), and refer to

the following table.

Mechanical load

pressure

Clamps

Width

Installation direction

+2400Pa/-2400Pa

(with safety factor 1.5)

≥60mm

L：the length for long frame

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