ABB ACH550 series Bedienungsanleitung

ACH550

Installation, Operation and Maintenance Manual (I, O & M)

ACH550-UH HVAC Drives (1…550 HP)

ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives (1…400 HP)

ACH550-PCR/PDR Packaged Drives with Disconnect (1…550 HP)

2 ACH550 Installation, Operation and Maintenance Manual

Safety

Use of warnings and notes

There are two types of safety instructions throughout this manual:

• Notes draw attention to a particular condition or fact, or give information on a

subject.

• Warnings caution you about conditions which can result in serious injury or death

and/or damage to the equipment. They also tell you how to avoid the danger. The

warning symbols are used as follows:

Electricity warning warns of hazards

from electricity which can cause

physical injury and/or damage to the

equipment.

•WARNING! The ACH550 adjustable speed

AC drive should ONLY be installed by a

qualified electrician.

•WARNING! Even when the motor is

stopped, dangerous voltage is present at the

power circuit terminals U1, V1, W1 (L1, L2,

L3) and U2, V2, W2 (T1, T2 T3) and,

depending on the frame size, UDC+ and

UDC-, or BRK+ and BRK-.

•WARNING! Dangerous voltage is present

when input power is connected. After

disconnecting the supply, wait at least 5

minutes (to let the intermediate circuit

capacitors discharge) before removing the

cover.

•WARNING! Even when power is switched

off from the input terminals of the ACH550,

there may be dangerous voltage (from

external sources) on the terminals of the

relay outputs.

•WARNING! When the control terminals of

two or more drives are connected in parallel,

the auxiliary voltage for these control

connections must be taken from a single

source which can either be one of the drives

or an external supply.

•WARNING! Disconnect the internal EMC

filter when installing the drive on an IT

system (an ungrounded power system or a

high-resistance-grounded [over 30 ohm]

power system).

•WARNING! Do not attempt to install or

remove EM1, EM3, F1 or F2 screws while

power is applied to the drive’s input

terminals.

General warning warns about

conditions, other than those caused

by electricity, which can result in

physical injury and/or damage to the

equipment.

•WARNING! Do not control the motor with

the disconnecting device (disconnecting

means); instead, use the control panel keys

or commands via the I/O board of the drive.

The maximum allowed number of charging

cycles of the DC capacitors (i.e. power-ups

by applying power) is five in ten minutes.

•WARNING! Never attempt to repair a

malfunctioning ACH550; contact the factory

or your local Authorized Service Center for

repair or replacement.

•WARNING! The ACH550 will start up

automatically after an input voltage

interruption if the external run command is

on.

•WARNING! The heat sink may reach a high

temperature.

Note: For more technical information, contact

the factory or your local ABB representative.

ACH550 Installation, Operation and Maintenance Manual 3

Contents

This manual is the Operation and Maintenance Manual for the ACH550 Drives.

Complete technical details and programming information are available in the

ACH550 User’s Manual, publication number 3AUA0000081823.

1. To determine the type of your drive, refer to its construction code on either:

• Serial number label attached on upper part of

the chokeplate between the mounting holes.

• Type code label attached on the heat sink – on

the side of the enclosure.

S/N

ACH550-UH-059A-2

2030700001

SW:

V.2.06B

2030700001

Input

Voltage (U1)

Current (I1n)

3 PH 48…63 Hz

200…240 Vac

59.4 A

1 PH 4…63 Hz

200…240 Vac

59.4 A

Output

Voltage (U2)

Current (I2n)

3 PH 0…500 Hz

0…U1 Vac

59.4 A

3 PH 0…500 Hz

0…U1 Vac

28 A

ACH550-UH-059A-2

Power (Pn)

Mfg. Date: 01-December-2005 Org. Firmware: V.2.06B

ABB Inc.

Made in USA of foreign parts

10 HP20 HP

kAIC

S/N 2030700001

Construction

code

ACH550 Installation, Operation and Maintenance Manual 79

ACH550-PCR/PDR

Installation

This information is unique to ACH550 input disconnect configurations (PCR or PDR).

The ACH550 with Input Disconnect is an ACH550 AC adjustable frequency drive

packaged with an input disconnect switch or circuit breaker. Refer to the Installation

instructions on page 3, for all other information. Failure to observe the warnings

and instructions may cause a malfunction or personal hazard.

WARNING! Before you begin read Safety on page 2.

WARNING! When the ACH550 with Input Disconnect is connected to the line power,

the Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not

make any connections when the ACH550 with Input Disconnect is connected to the

line. Disconnect and lock out power to the drive before servicing the drive. Failure to

disconnect power may cause serious injury or death.

1. Install wiring

WARNING!

• Metal shavings or debris in the enclosure can damage electrical equipment and

create a hazardous condition. Where parts, such as conduit plates require cutting

or drilling, first remove the part. If that is not practical, cover nearby electrical

components to protect them from all shavings or debris.

• Do not connect or disconnect input or output power wiring, or control wires, when

power is applied.

• Never connect line voltage to drive output Terminals T1, T2, and T3.

• Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of the

unit. Disconnect motor wires before taking any measurements in the motor or

motor wires.

• Make sure that power factor correction capacitors are not connected between the

drive and the motor.

80 ACH550 Installation, Operation and Maintenance Manual

ACH550-PCR/PDR

Connection diagrams – standard drive with input disconnect (wall mounted)

The following figure shows the Standard Drive with Input Disconnect (wall mounted)

wiring connection points.

Note: Some UL Type 3R enclosures are designed to be mounted on a wall.

Mounting some of these 3R enclosures on an open rack system requires the use of

the supplied 3R enclosure back plates to maintain 3R integrity.

ACH550

Input Power

Terminals Motor

Terminals

Ground

Lug(s)

Disconnect Switch

or Circuit Breaker

Motor

Terminals

Gnd

UL Type / NEMA 1 & 12 UL Type / NEMA 1 & 12

Enclosures Enclosures

Input Power

Terminals

I/O Conduit

(Bottom)

I/O Conduit

(Top)

Vertical Construction Hinged Door Wall Mount

I/O Conduit

(Bottom)

Input Power

Terminals

Disconnect Switch

or Circuit Breaker

UL Type / NEMA 3R

Enclosures

ACH550

Motor

Terminals

Ground

Lug

Fan/Space Heater

Power Supply &

Control Assembly RHTR Temperature

HI / LO Jumper (X1) Heater ON

Temperature Heater OFF

Temperature

Default Setting

(X1 jumper in LO position) 14.4 °C

58 °F 21.4 °C

70.5 °F

Alternate Setting

(X1 jumper in HI position) 17.8 °C

64 °F 24.7 °C

76.5 °C

The alternate (HI) setting further reduces the likelihood

of condensate in high humidity environments.

ACH550 Installation, Operation and Maintenance Manual 81

ACH550-PCR/PDR

Connection diagrams – standard drive with input disconnect (floor mounted)

Floor mounted UL Type / NEMA 1 & 12 Drive with Input Disconnect units are

configured for wiring access from the top and include a removable conduit mounting

plate. The following figure shows the wiring connection points.

ACH550

Input Power

Terminals

Motor

Terminals

Ground Lug

Bar

Disconnect Switch

or Circuit Breaker

82 ACH550 Installation, Operation and Maintenance Manual

ACH550-PCR/PDR

Line input connections – standard drive with input disconnect configurations

Connect input power to the terminals of the disconnect switch or circuit breaker.

Connect the equipment grounding conductor to the ground lug at the top of the

enclosure. The figure below shows the connection points for Standard Drive with

Input Disconnect configurations.

Note: The terminals on disconnect switches for the following rated ACH550-PDR

products is 7 in-lbs. Do not use a power driver or over tighten to prevent breaking

screw heads or stripping the terminal.

230 VAC 460 VAC 600 VAC

-04A6-2 -03A3-4 -02A7-6

-06A6-2 -04A1-4 -03A9-6

-07A5-2 -06A9-4 -06A1-6

-012A-2 -08A8-4 -09A0-6

-017A-2 -012A-4 -011A-6

-024A-2 -015A-4 -017A-6

-031A-2 -023A-4

Input

Power

Input

Power

UL Type / NEMA 1 & 12 UL Type / NEMA 1 & 12

Enclosures Enclosures

UL Type / NEMA 1 & 12

Enclosures

Dashed line is ground run.

Vertical Construction Hinged Door Wall Mount Floor Mount

ACH550

Input Power

Terminals

Motor

Terminals

Ground Lug

Bar

Disconnect Switch

or Circuit Breaker

ACH550 Installation, Operation and Maintenance Manual 83

ACH550-PCR/PDR

WARNING! Check the motor and motor wiring insulation before connecting the

ACH550 to line power. Follow the procedure on page 12. Before proceeding with the

insulation resistance measurements, check that the ACH550 is disconnected from

incoming line power. Failure to disconnect line power could result in death or serious

injury.

Note: For the remainder of the wiring (motor and control wiring) refer to page 7.

Input

Power

UL Type / NEMA 3R

Enclosures

RHTR Temperature

HI / LO Jumper (X1) Heater ON

Temperature Heater OFF

Temperature

Default Setting

(X1 jumper in LO position) 14.4 °C

58 °F 21.4 °C

70.5 °F

Alternate Setting

(X1 jumper in HI position) 17.8 °C

64 °F 24.7 °C

76.5 °C

The alternate (HI) setting further reduces the likelihood

of condensate in high humidity environments.

84 ACH550 Installation, Operation and Maintenance Manual

ACH550-PCR/PDR

Power connection terminals

The following tables show maximum wire size and required tightening torque for

incoming power, grounding and motor terminals.

1. “PxR” represents both PCR and PDR.

2. Torque values shown relate to current production. Check component labels on previously installed

units for required tightening torque.

208/240 Volt Base

Drive

Frame

Size

Power Wiring Data2

HP Type Code1

Circuit

Breaker

UL Type/

NEMA

1 &12

Circuit

Breaker

ULType

/ NEMA

Disconnect

Switch

UL Type/

NEMA

1&12

Disconnect

Switch

UL Type/

NEMA

Motor

Terminals

Ground

Lugs

UL Type/

NEMA

1&12

Ground

Lugs

ULType

/ NEMA

1 ACH550-PxR-04A6-2 R1

#10

35 in-lbs #10

7 in-lbs #10

7 in-lbs

Refer to

Drive’s

power

connection

terminals

#10

35 in-lbs #10

35 in-lbs

1.5 ACH550-PxR-06A6-2 R1

2 ACH550-PxR-07A5-2 R1

3 ACH550-PxR-012A-2 R1

5 ACH550-PxR-017A-2 R1

7.5 ACH550-PxR-024A-2 R2 #6

45 in-lbs #6

45 in-lbs #8

7 in-lbs #8

7 in-lbs #6

35 in-lbs #6

35 in-lbs

10 ACH550-PxR-031A-2 R2

15 ACH550-PxR-046A-2 R3 #3

50 in-lbs #3

50 in-lbs #4

18 in-lbs #4

18 in-lbs #3

50 in-lbs #3

50 in-lbs

20 ACH550-PxR-059A-2 R3

25 ACH550-PxR-075A-2 R4 #1

50 in-lbs #1

55 in-lbs #1

55 in-lbs #2

50 in-lbs #2

50 in-lbs

30 ACH550-PxR-088A-2 R4

350 MCM

274 in-lbs 300 MCM

200 in-lbs

#1/0

70 in-lbs #1/0

70 in-lbs

40 ACH550-PxR-114A-2 R4

300 MCM

275 in-lbs 300 MCM

200 in-lbs

50 ACH550-PxR-143A-2 R6

3 x #3/0

250 in-lbs

#2/0

275 in-lbs

60 ACH550-PxR-178A-2 R6

75 ACH550-PxR-221A-2 R6 2 x 500

MCM

274 in-lbs

2 x 500

MCM

274 in-lbs

2 x 500 MCM

274 in-lbs 2 x 500 MCM

274 in-lbs 350 MCM

100 in-lbs

100 ACH550-PxR-248A-2 R6

ACH550 Installation, Operation and Maintenance Manual 85

ACH550-PCR/PDR

1. “PxR” represents both PCR and PDR.

2. Torque values shown relate to current production. Check component labels on previously installed

units for required tightening torque.

480 Volt Base

Drive

Frame

Size

Power Wiring Data2

HP Type Code1

Circuit

Breaker

UL Type/

NEMA

1 &12

Circuit

Breaker

UL Type/

NEMA

Disconnect

Switch

UL Type/

NEMA

1&12

Disconnect

Switch

UL Type/

NEMA

Motor

Terminals

Ground

Lugs

UL Type/

NEMA

1&12

Ground

Lugs

UL Type /

NEMA

1/1.5 ACH550-PxR-03A3-4 R1

#10

35 in-lbs #10

7 in-lbs #10

7 in-lbs

Refer to

Drive’s

power

connection

terminals

#10

35 in-lbs #10

35 in-lbs

2 ACH550-PxR-04A1-4 R1

3 ACH550-PxR-06A9-4 R1

5 ACH550-PxR-08A8-4 R1

7.5 ACH550-PxR-012A-4 R1

10 ACH550-PxR-015A-4 R2 #6

45 in-lbs #6

45 in-lbs #8

7 in-lbs #8

7 in-lbs

35 in-lbs #6

35 in-lbs

15 ACH550-PxR-023A-4 R2

20 ACH550-PxR-031A-4 R3 #3

50 in-lbs #3

50 in-lbs

25 ACH550-PxR-038A-4 R3 #4

18 in-lbs #4

18 in-lbs

30 ACH550-PxR-045A-4 R3

40 ACH550-PxR-059A-4 R4

50 in-lbs #1

50 in-lbs

50 ACH550-PxR-072A-4 R4 #1

55 in-lbs #1

55 in-lbs

60 ACH550-PxR-078A-4 R4 #1

50 in-lbs #1

62 in-lbs

75 ACH550-PxR-097A-4 R4

350 MCM

274 in-lbs 300 MCM

200 in-lbs

#1/0

70 in-lbs #1/0

70 in-lbs

3 x #3/0

250 in-lbs

50 in-lbs

100 ACH550-PxR-125A-4 R5 300 MCM

275 in-lbs 300 MCM

200 in-lbs

125 ACH550-PxR-157A-4 R6 #2/0

375 in-lbs

150 ACH550-PxR-180A-4 R6

200 ACH550-PxR-246A-4 R6 2 x 500

MCM

274 in-lbs

2 x 500

MCM

274 in-lbs

2 x 500 MCM

274 in-lbs 2 x 500 MCM

274 in-lbs

350 MCM

100 in-lbs

250 ACH550-PxR-316A-4 R8 2 x 500

MCM

274 in-lbs 2 x 500 MCM

274 in-lbs 5 Bus Bar

Holes

(13/32”)

300 ACH550-PxR-368A-4 R8

350 ACH550-PxR-414A-4 R8

400 ACH550-PxR-486A-4 R8

450 ACH550-PxR-526A-4 R8 3 x 400

MCM

375 in-lbs

3 x 400 MCM

375 in-lbs

500 ACH550-PxR-602A-4 R8

550 ACH550-PxR-645A-4 R8

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