ABB ACS560 Installationshandbuch

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ABB GENERAL PURPOSE DRIVES

ACS560 standard control program

Quick installation and start-up guide

English ............ 3

 ............. 117

EN - Quick installation and start-up

guide

This guide briefly instructs how to install and start-up the ACS560 drive of all frame sizes

(R0...R8). For complete information, see the drive ACS560 standard control program firmware

manual (3AXD50000044997[English]) and ACS560 drives (0.75 to 160 kW, 1.0 to 215 hp)

hardware manual (3AXD50000044998[English]).

General considerations

￭Obey the safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or damage

to the equipment can occur.

• If you are not a qualified electrician, do not do electrical installation work.

• Do not work on the drive, motor cable or motor when main power is applied.

If the drive is already connected to the input power, wait for 5 minutes after

disconnecting the input power.

• Do not work on the control cables when power is applied to the drive or to the

external control circuits.

• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive.

The drive is heavy and its center of gravity is high. An overturning drive can

cause physical injury.

• Make sure that debris from borings and grindings does not enter the drive

when installing.

•Make sure that the floor below the drive and the wall where the drive is installed

are non-flammable.

￭Reform the capacitors

Reform the capacitors if the drive is stored for a year or more.

The manufacturing date is on the type designation label which is attached to the drive. The

serial number format MYYWWRXXXX represents the month, year and the week.

YY: 13, 14, 15, … for 2013, 2014, 2015, …

WW: 01, 02, 03, … for week 1, week 2, week 3, …

For information on reforming the capacitors, see Converter module capacitor reforming

instructions (3BFE64059629 [English]).

￭Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive. See Ratings (page 93).

￭Ensure the cooling

The maximum ambient temperature without derating is:

• 50 °C (+122 °F) for R0...R2 frames

EN - Quick installation and start-up guide 3

• 40°C (+104 °F) for R3...R8 frames

No condensation or frost is allowed. For more information on the ambient temperature, see

the hardware manual.

￭Protect the drive and input power cable

If you use gG fuses, make sure that the operating time of the fuse is below 0.5 seconds.

Follow the local regulations.

4 EN - Quick installation and start-up guide

Install the drive

You can install the drive

• to a DIN installation rail with integrated lock. This method applies to frames R0...R2

only.

• with screws to a suitable surface (wall or assembly plate). This method applies to all

frames R0...R8.

￭Required tools for installing the drive

• A drill and suitable drill bits.

• Screwdriver (Standard, Phillips head, and Torx)

• wrench with suitable bits and sizes (appropriate for the installation hardware used). See

the required screw sizes in below installation instructions

• A tape measure and spirit level.

• Personal protective equipment.

￭Installing a drive to DIN installation rail (frames R0...R2 only)

1. On the top center of the drive move the locking part to the left.

2. Push and hold the locking button down.

3. Put the top tabs on the drive onto the top edge of the DIN rail.

4. Put the drive against the bottom edge of the DIN installation rail.

5. Release the locking button.

6. Move the locking part to the right.

7. Make sure the drive is installed correctly.

￭Removing drive from the DIN installation rail (frames R0...R2 only)

To remove the drive, open the locking part using a flat-head screwdriver.

EN - Quick installation and start-up guide 5

￭Installing a drive with screws (frames R0...R8)

All drives of frames R0...R8 can be installed on the wall with screws. See the required screw

sizes in below mounting dimensions table. See also Dimensions, weights and free space

requirements (page 99)

WARNING!

The drive module (frames R6...R8) is heavy (45 to 70 kg). Consider the following:

• Use a suitable lifting device.

• Do not lift the module manually.

• Make sure that the wall and the fixing devices can carry the weight. See data

in the table below.

1. Mark the mounting hole locations using the mounting template included in the package.

Mounting dimensionsMounting template

R8R7R6R5R4R3R2R1R0Frames

M8M6M5Screws

(mm)

658583531581619473191a

701623571612-b

2632452131601487550

-75d

20075e

70.055.045.028.023.014.867.544.574.47Weight

(kg)

2. Drill the mounting holes.

3. Tighten the screws into the mounting holes.

4. Position the drive onto the screws on the wall.

5. Tighten the mounting screws.

6 EN - Quick installation and start-up guide

See the example of mounting screws in frame R0

6. Frames R5...R8 only: Remove the front cover with fastening screws (6a), move the

cover to the top side (6b) and then up (6c).

7. Frames R5...R8 only: Attach the cable conduit box to the drive frame.

Note:

Cable conduit box is optional and is not part of standard delivery.

8. Frames R5...R8 only: Tighten the box screws: two at the top and four at the bottom.

EN - Quick installation and start-up guide 7

Checking the insulation of the motor and motor cable

Obey the safety instructions of the drive. If you ignore them, injury or death,

or damage to the equipment can occur.

If you are not a qualified electrician, do not do installation or maintenance

work.

1. Stop the drive and do the steps in section Electrical safety precautions before you start

the work.

2. Check that the motor cable is disconnected from the drive output terminals U2, V2 and

W2.

3. Measure the insulation resistance between the phase conductors and then between

each phase conductor and the Protective Earth conductor. Use a measuring voltage of

1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm

(reference value at 25 °C or 77 °F). For the insulation resistance of other motors, consult

the manufacturer’s instructions.

Note:

Moisture inside the motor casing reduces the insulation resistance. If moisture is

suspected, dry the motor and repeat the measurement.

1000 V DC,

>100 Mohm

U1-V1, U1-W1, V1-W1

U1-PE, V1-PE, W1-PE

W1 PE

ohm

8 EN - Quick installation and start-up guide

Connecting the power cables

￭Connection diagram

For alternatives, see hardware manual.1

Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b) if the conductivity

of the shield does not meet the requirements for the PE conductor (see hardware manual).

360-degree grounding is recommended if shielded cable is used. Ground the other end of the input cable

shield or PE conductor at the distribution board.

360-degree grounding is required.4

External brake resistor (for frames R4...R8 only).5

Use a separate grounding cable if the shield does not meet the requirements of IEC 61439-1 and there

is no symmetrically constructed grounding conductor in the cable. For more information, see hardware

manual.

Note:

If there is a symmetrically constructed grounding conductor on the motor cable in addition to the conductive

shield, connect the grounding conductor to the grounding terminal at the drive and motor ends.

Do not use an asymmetrically constructed motor cable for motors above 30 kW. Earthing at the motor increases

bearing current and power consumption, damages the motor bearing and even the motor.

EN - Quick installation and start-up guide 9

￭Connection procedure: frames R0…R2

WARNING!

If the drive is connected on an IT (ungrounded) system, make sure that the EMC

Filter and Varistor (VAR) is disconnected. For more information, see hardware

manual.

1. Remove the front cover as follows:

• Loosen the retaining screw with a screwdriver (1a).

• Lift the cover from the bottom outwards (1b).

Motor cable

2. Prepare the ends of the cable as illustrated in the figure. Two different motor cable types

are shown in the figures (2a.and 2b).

Note:

The bare shield will be grounded 360 degrees.

10 EN - Quick installation and start-up guide

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