ABB ACS355 series Bedienungsanleitung

ABB general machinery drives

Quick installation guide

ACS355 drives

English . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Deutsch. . . . . . . . . . . . . . . . . . . . . . . . 15

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Italiano . . . . . . . . . . . . . . . . . . . . . . . . 33

Nederlands . . . . . . . . . . . . . . . . . . . . . 39

Português . . . . . . . . . . . . . . . . . . . . . . 45

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3AUA0000092940 REV B

Effective: 2010-12-31

List of related manuals

All manuals are available in PDF format on the Internet. See section Document library on the Internet

on the inside of the back cover.

Drive hardware manuals and guides Code (English)

ACS355 drives user’s manual 3AUA0000066143

ACS355 drives with IP66/67 / UL Type 4x enclosure

supplement

3AUA0000066066

ACS355 Common DC application guide 3AUA0000070130

Quick installation guide – ACS355 3

Quick installation guide –

ACS355

About this guide

This guide contains the very basic

information about the mechanical and

electrical installation of the ACS355 drives:

no options, degree of protection IP20

(cabinet installation) / UL open type,

default macro in use. For complete

documentation see ACS355 drives user’s

manual (code: 3AUA0000066143

[English]).

Safety instructions

WARNING! All electrical installation

and maintenance work on the drive

must be carried out by qualified

electricians only.

Never work on the drive, the braking

chopper circuit, the motor cable or the

motor when input power is applied to the

drive. After disconnecting the input power,

always wait for 5 minutes to let the

intermediate circuit capacitors discharge.

Always ensure by measuring that no

voltage is actually present.

A rotating permanent magnet motor can

generate a dangerous voltage. Lock the

motor shaft mechanically before

connecting a permanent magnet motor to

the drive, and before doing any work on a

drive system connected to a permanent

magnet motor.

Mechanical installation

In back mounting, fasten the drive to the

wall with screws using four mounting

holes. In side mounting with frame sizes

R0…R2, fasten the drive to the wall with

screws using three mounting holes. The

drive can also be mounted onto a DIN rail.

Fasten the clamping plate to the plate at

the bottom of the drive with the provided

screws. For frame sizes R0…R2, fasten

the I/O clamping plate to the clamping

plate with the provided screws.

Free space requirements

Note:

• When placing drives on top of each

other in the panel or cabinet, make

sure that the hot air from the drives

below do not enter directly to the drive

above.

• The maximum ambient air temperature

is 50 °C (122 °F) at rated current. The

current is derated for 40 to 50 °C (104

to 131 °F).

Frame

size

Free space required

Above Below On the sides

mm in mm in mm in

R0…R4753753 0 0

4 Quick installation guide – ACS355

Installing the power cables

Connection diagram

Note:

• Do not use an asymmetrically

constructed motor cable.

• Route the motor cable, input power

cable and control cables separately.

• Make sure that the maximum cable

lengths are not exceeded. For detailed

information, see the user’s manual.

Connection procedure

1. Strip the input power cable. Ground the

bare shield of the cable (if any) 360

degrees under the grounding clamp.

Fasten the grounding conductor (PE)

of the input power cable under the

screw of the grounding clamp. Connect

the phase conductors to the U1, V1

and W1 terminals.

2. Strip the motor cable. Ground the bare

shield of the cable 360 degrees under

the grounding clamp. Twist the shield

to form as short a pigtail as possible

and fasten it under the screw of the

grounding clamp. Connect the phase

conductors to the U2, V2 and W2

terminals.

3. Connect the optional brake resistor to

the BRK+ and BRK- terminals with a

shielded cable using the same

procedure as for the motor cable.

4. Secure the cables outside the drive

mechanically.

To identify the frame size of your drive, see Fuses,

losses and frame sizes.

U2 V2 W2

INPUT

Drive

OUTPUT

U1/L V1/N W1

Motor

3 ~

U1 W1

L1/L L2/N

BRK+

BRK-

Optional brake

resistor or

Common DC

Supply disconnect-

ing device (discon-

necting means) with

fuses

1) Ground the other end of the PE conductor at the distribution

board.

2) Use a separate grounding cable if the conductivity of the

cable shield is insufficient (smaller than the conductivity of the

phase conductor) and there is no symmetrically constructed

grounding conductor in the cable.

3) In one-phase installations, connect the neutral cable here.

Frame size Tightening torque Max. wire size

N·m (lbf·in)

R0…R2 0.8 (7) 4.0/6.0 mm2

(10 AWG)

R3 1.7 (15) 10.0/16.0 mm2

(6 AWG)

R4 2.5 (22) 25.0/35.0 mm2

(2 AWG)

3 2

Quick installation guide – ACS355 5

1) AI1 is used as a speed reference if vector mode is

selected.

2) See parameter group 12 CONSTANT SPEEDS:

3) 0 = ramp times according to parameters 2202 and

2203.

1 = ramp times according to parameters 2205 and

2206.

4) 360 degree grounding under a clamp.

Tightening torque = 0.4 N·m / 3.5 lbf·in.

Installing the control cables

Default I/O connections

X1A

1 SCR Signal cable shield (screen)

2AI1 Output frequency reference: 0…10 V 1)

3 GND Analog input circuit common

4 +10V Reference voltage: +10 V DC, max. 10 mA

5 AI2 Not in use by default. 0…10 V

6 GND Analog input circuit common

7AO Output frequency value: 0…20 mA

8 GND Analog output circuit common

9 +24V Auxiliary voltage output: +24 V DC, max. 200 mA

10 GND Auxiliary voltage output common

11 DCOM Digital input common

12 DI1 Stop (0) / Start (1)

13 DI2 Forward (0) / Reverse (1)

14 DI3 Constant speed selection 2)

15 DI4 Constant speed selection 2)

16 DI5 Acceleration and deceleration selection 3)

X1B

17 ROCOM Relay output 1

No fault [Fault (-1)]

18 RONC

19 RONO

20 DOSRC Digital output, max. 100 mA

No fault [Fault (-1)]

21 DOOUT

22 DOGND

X1C:STO

1 OUT1 STO (Safe torque off) connection

2OUT2

3IN1

4IN2

max. 500 ohm

1…10 kohm

DI3 DI4 Operation (parameter)

0 0 Set speed through AI1

1 0 Speed 1 (1202)

0 1 Speed 2 (1203)

1 1 Speed 3 (1204)

6 Quick installation guide – ACS355

Connection procedure

1. Remove the terminal cover by

simultaneously pushing the recess and

sliding the cover off the frame.

2. Strip the outer insulation of the analog

signal cable and ground the bare shield

360 degrees under the clamp.

3. Connect the conductors to the

appropriate terminals. Use a tightening

torque of 0.4 N·m (3.5 lbf·in).

4. For double-shielded cables, twist also

the grounding conductors of each pair

in the cable together and connect the

bundle to the SCR terminal

(terminal 1).

5. Secure all cables outside the drive

mechanically.

6. Unless you need to install the optional

fieldbus module, slide the terminal

cover back in place.

7. Connect STO conductors to the

appropriate terminals. Use a tightening

torque of 0.4 N·m (3.5 lbf·in).

Quick installation guide – ACS355 7

Start-up

If the drive power rating matches to the

motor power rating, the drive is ready to

run. If any parameter tuning (acceleration

and deceleration times, maximum and

minimum speeds etc.) is required, see

ACS355 drives user’s manual (code:

3AUA0000066143 [English]) for further

information.

Technical data

UL checklist

• The ACS355 drive is an IP20 (UL open

or NEMA 1 type) drive to be used in a

heated, indoor controlled environment.

The drive must be installed in clean air

according to enclosure classification.

Cooling air must be clean, free from

corrosive materials and electrically

conductive dust. See ACS355 drives

user’s manual (code:

3AUA0000066143 [English]) for

detailed specifications.

• The maximum ambient air temperature

is 50 °C (122 °F) at rated current. The

current is derated for 40 to 50 °C (104

to 131 °F).

• The drive is suitable for use in a circuit

capable of delivering not more than

100 kA rms symmetrical amperes at

the drive maximum rated voltage.

• The cables located within the motor

circuit must be rated for at least 75 °C

(167 °F) UL-compliant installations.

• The input cable must be protected with

fuses or circuit breakers. Suitable IEC

(class gG) and UL (class T) fuses are

listed in the Technical data section of

the user’s manual.

For installation in the United States,

branch circuit protection must be

provided in accordance with the

National Electrical Code (NEC) and

any applicable local codes. To fulfil this

requirement, use the UL-classified

fuses.

For installation in Canada, branch

circuit protection must be provided in

accordance with Canadian Electrical

Code and any applicable provincial

codes. To fulfil this requirement, use

the UL-classified fuses.

• The drive provides overload protection

in accordance with the National

Electrical Code (NEC).

8 Quick installation guide – ACS355

1) The rated fuse currents given in the table are the

maximums for the mentioned fuse types for short-

circuit protection of the input power cable. Check that

the operating time of the fuse is below 0.5 seconds. If

the 0.5 seconds operating time is exceeded with the

gG or T fuses, ultra rapid (aR) fuses will in most cases

reduce the operating time to an acceptable level.

Note: Larger fuses must not be used when the input

power cable is selected according to this table.

2) If 50% overload capacity is needed, use the larger

fuse alternative.

Fuses, losses and frame sizes

Type Fuses1) Heat dissipation Air flow Frame

size

ACS355 gG UL Class T

(600 V)

Main circuit Control circuit

x = E/U Rated /1N and

/2N

Max

AA W Wm3/hft3/min

1-phase UN = 200…240 V

01x-02A4-2 10 10 25 22.7 - - R0

01x-04A7-2 16 20 46 26.4 24 14 R1

01x-06A7-2 16/20 2) 25 71 26.4 24 14 R1

01x-07A5-2 20/25 2) 30 73 27.5 21 12 R2

01x-09A8-2 25/35 2) 35 96 27.5 21 12 R2

3-phase UN = 200…240 V

03x-02A4-2 10 10 19 22.7 - - R0

03x-03A5-2 10 10 31 22.7 - - R0

03x-04A7-2 10 15 38 26.4 24 14 R1

03x-06A7-2 16 15 60 26.4 24 14 R1

03x-07A5-2 16 15 62 26.4 21 12 R1

03x-09A8-2 16 20 83 27.5 21 12 R2

03x-13A3-2 25 30 112 27.5 52 31 R2

03x-17A6-2 25 35 152 27.5 52 31 R2

03x-24A4- 2 63 60 250 35.4 71 42 R3

03x-31A0-2 80 80 270 57.8 96 57 R4

03x-46A2-2 100 100 430 57.8 96 57 R4

3-phase UN = 380…480 V

03x-01A2-4 10 10 11 24.4 - - R0

03x-01A9-4 10 10 16 24.4 - - R0

03x-02A4-4 10 10 21 28.7 13 8 R1

03x-03A3-4 10 10 31 28.7 13 8 R1

03x-04A1-4 16 15 40 28.7 13 8 R1

03x-05A6-4 16 15 61 28.7 19 11 R1

03x-07A3-4 16 20 74 32.7 24 14 R1

03x-08A8-4 20 25 94 32.7 24 14 R1

03x-12A5-4 25 30 130 31.2 52 31 R3

03x-15A6-4 35 35 173 31.2 52 31 R3

03x-23A1-4 50 50 266 35.4 71 42 R3

03x-31A0-4 80 80 350 57.8 96 57 R4

03x-38A0-4 100 100 440 57.8 96 57 R4

03x-44A0-4 100 100 530 57.8 96 57 R4

00353783.xls J

Hurtig installationsvejledning – ACS355 9

Hurtig

installationsvejledning –

ACS355

Om denne vejledning

Denne vejledning indeholder

grundlæggende oplysninger om mekanisk

og elektrisk installation af ACS355-drev:

intet ekstraudstyr, beskyttelsesklasse IP20

(kabinetinstallation) / UL åben type,

standardmakro i brug. Du finder den

komplette dokumentation i ACS355 drives

user’s manual (kode: 3AUA0000066143

(engelsk).

Sikkerhedsinstruktioner

ADVARSEL! Al elektrisk installation

og alt vedligeholdelsesarbejde på

drevet skal udføres af en autoriseret

installatør.

Arbejd aldrig på drevet,

bremsechopperkredsen, motorkablet eller

motoren, når netspændingen er tilsluttet

drevet. Efter netforsyningen er afbrudt,

skal du altid vente i 5 minutter på, at

kondensatorerne i mellemkredsen aflades.

Sørg altid for at sikre dette ved at måle, at

der ikke er nogen spænding til stede.

En roterende permanent magnetmotor kan

generere en farlig spænding. Lås

motorakslen mekanisk, før du tilslutter en

permanent magnetmotor til drevet, og før

du udfører arbejde på et drevsystem, der

er tilsluttet en permanent magnetmotor.

Mekanisk installation

Ved montering med bagsiden mod

væggen skal du fastgøre drevet til væggen

med skruer ved hjælp af fire

monteringshuller. Ved sidemontering i

modulstørrelserne R0... R2 skal du

fastgøre drevet til væggen med skruer ved

hjælp af tre monteringshuller. Drevet kan

også monteres på en DIN-skinne.

Fastgør aflastningspladen til pladen i

bunden af drevet med de medleverede

skruer. Ved modulstørrelserne R0…R2

fastgøres I/O-aflastningspladen til

aflastningspladen med de medleverede

skruer.

Krav til fri plads

Bemærk!

• Når drev placeres oven over hinanden i

panelet eller kabinettet, skal du sørge

for, at den varme luft fra drevene

nedenunder ikke blæser direkte ud på

drevene oven over.

• Den maksimale omgivelsestemperatur

er 50 °C (122 °F) ved nominel strøm.

Strømmen er reduceret for 40 til 50 °C

(104 til 131 °F).

Modul-

stør-

relse

Krævet ledig plads

Over Under Ved siderne

mm tom-

mer

mm tom-

mer

mm tom-

mer

R0…R4753753 0 0

10 Hurtig installationsvejledning – ACS355

Tilslutning af effektkabler

Tilslutningsdiagram

Bemærk!

• Anvend ikke et asymmetrisk

motorkabel.

• Træk motorkablet, netkablet og

styrekablerne separat.

• Sørg for, at de maksimale

kabellængder ikke overstiges. For

detaljeret information, se

brugermanualen.

Tilslutningsprocedure

1. Afisoler netkablet. Jord den afisolerede

skærm på kablet (om nogen) 360

grader under

jordforbindelsesaflastningen. Fastgør

jordforbindelseslederen (PE) til

indgangskablet under jordforbindelses-

aflastningens skrue. Forbind fase-

lederne til U1-, V1- og W1-klemmerne.

2. Afisoler motorkablet. Jord den afisole-

rede skærm på kablet 360 grader

under jordforbindelsesaflastningen.

Sno skærmen, så der dannes en kort

ledning, og fastgør den under jord-

forbindelsesaflastningens skrue.

Forbind faselederne til U2-, V2- og W2-

klemmerne.

3. Forbind bremsemodstanden til BRK+

og BRK- klemmerne med et skærmet

kabel og anvend den samme

procedure som for motorkablet.

4. Fastgør kablerne mekanisk udvendigt

på drevet.

Hvis du vil identificere drevets modulstørrelse, skal du

se Sikringer, tab og modulstørrelser.

U2 V2 W2

INPUT

Drev

OUTPUT

U1/L V1/N W1

Motor

3 ~

U1 W1

L1/L L2/N

BRK+BRK-

Bremsemodstand

(tilvalg) eller

fælles-DC

Netadskillelsesudstyr

med sikringer

1) Den anden ende af indgangskablets skærm eller PE-leder

forbindes til jord ved forsyningsskabet.

2) Anvend et separat jordingskabel, hvis kabelskærmens

ledeevne ikke er tilstrækkelig (mindre end faselederens

ledeevne), og der ikke er nogen symmetrisk jordleder i kablet.

3) I 1-fasede installationer skal du tilslutte det neutrale kabel

her.

Modul-

størrelse

Tilspændings-

moment

Maks. trådtykkelse

N·m (lbf·in)

R0…R2 0,8 (7) 4,0/6,0 mm2

(10 AWG)

R3 1,7 (15) 10,0/16,0 mm2

(6 AWG)

R4 2,5 (22) 25,0/35,0 mm2

(2 AWG)

3 2

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