ABB ACS850 series Fehlerbehebungshandbuch

ACS850

Quick Start-up Guide

Standard Control Program

English . . . . . . . . . . . . . . . 3

Dansk . . . . . . . . . . . . . . . 17

Deutsch. . . . . . . . . . . . . . 31

Español. . . . . . . . . . . . . . 47

Français . . . . . . . . . . . . . 63

Italiano . . . . . . . . . . . . . . 79

Português . . . . . . . . . . . . 95

Suomi . . . . . . . . . . . . . . 111

Svenska . . . . . . . . . . . . 127

Türkçe. . . . . . . . . . . . . . 141

Русский . . . . . . . . . . . . 155

3AUA0000045498 REV B

Effective: 2009-06-30

ACS850 drive manuals

*A multilingual quick installation guide is included with the delivery.

DRIVE HARDWARE MANUAL*

ACS850-04 Drive Modules (1.1 to 45 kW) Hardware Manual – 3AUA0000045496 (English)

ACS850-04 Drive Modules (55 to 160 kW, 75 to 200 hp) Hardware Manual – 3AUA0000045487 (English)

ACS850-04 Drive Modules (200 to 500 kW, 250 to 600 hp) Hardware Manual – 3AUA0000026234 (English)

DRIVE FIRMWARE MANUALS

ACS850 Standard Control Program Firmware Manual – 3AUA0000045497 (English).

OPTION MANUALS

ACS850 Control Panel User’s Guide – 3AUA0000050277 (English)

FIO-01 Digital I/O Extension User’s Manual* – 3AFE68784921 (English)

FIO-11 Analog I/O Extension User’s Manual* – 3AFE68784930 (English)

FIO-21 Analog I/O Extension User’s Manual* – 3AUA0000031061 (English)

FEN-01 TTL Encoder Interface User’s Manual* – 3AFE68784603 (English)

FEN-11 Absolute Encoder Interface User’s Manual* – 3AFE68784841 (English)

FEN-21 Resolver Interface User’s Manual* – 3AFE68784859 (English)

FEN-31 HTL Encoder Interface User’s Manual* – 3AUA0000031044 (English)

Quick Start-up Guide for ACS850 with Standard Control Program 3

Quick Start-up Guide for ACS850 with Standard

Control Program

About this guide

This guide contains the basic procedure that needs to be followed to start up an

ACS850 drive (with Standard Control Program). During the procedure, the drive is set

up using the ACS850 Control Panel.

Note: Only the functions of the Control Panel needed during the procedure are

described in the guide. For further information, refer to ACS850 Control Panel User’s

Guide (3AUA0000050277 [English]).

Safety instructions

WARNING! All electrical installation and maintenance work on the drive

should be carried out by qualified electricians only.

Never work on the drive, the braking chopper circuit, the motor cable or the motor

when input power is applied to the drive. Always ensure by measuring that no voltage

is actually present.

4 Quick Start-up Guide for ACS850 with Standard Control Program

Start-up procedure

Safety

The start-up may only be carried out by a qualified electrician.

The safety instructions must be followed during the start-up procedure. See the

safety instructions on the first pages of the appropriate hardware manual.

Check the installation. See the installation checklist in the appropriate hardware

manual.

Check that the starting of the motor does not cause any danger.

De-couple the driven machine if

• there is a risk of damage in case of an incorrect direction of rotation, or

• a normal ID run is required during the drive start-up, when the load torque is higher

than 20% or the machinery is not able to withstand the nominal torque transient

during the ID run.

Power-up, control panel basics

Connect the control panel to the drive using an

appropriate Category 5E cable.

Power up the drive. After a few moments, the panel

shows the Output mode (right).

Note: The Output mode display will alternate with

“Alarm 2021 NO MOTOR DATA” until an assistant is

launched later in the procedure.

Switch to local control to ensure that external control

is disabled by pressing the key on the control

panel. Local control is indicated by the text “LOC” on

the top row on the display.

The two boxes on the bottom row of the display

indicate the function of the two soft keys and

. The contents of the boxes depend on the

visible menu choices.

Press (MENU) to access the Main menu.

Within any menu, the desired selection is

highlighted. Press the and keys to

make a new choice; activate by pressing

(ENTER).

The Main menu is the starting point for the

procedures described below.

Adjusting parameter values

Notes:

• At any point, press (CANCEL or EXIT) to return to the previous level.

• By default, not all parameters are visible. Set parameter 16.15 Menu set sel to Load

long to make all parameters visible.

00 A

00 Hz

0%0.

REM

DIR MENU

0.00rpm

LOC

REM

00 A

00 Hz

0%0.

LOC

DIR MENU

0.00rpm

PARAMETERS

ASSISTANTS

CHANGED PAR

EXIT ENTER

MAIN MENU 1

LOC

Quick Start-up Guide for ACS850 with Standard Control Program 5

To adjust a parameter within an assistant:

• Use the and keys to adjust the setting. Press SAVE to accept the

setting shown and to proceed to the next parameter.

To adjust a parameter at any other time:

• In the Main menu, highlight PARAMETERS and press (ENTER).

• Use and to browse the list of parameter groups. Highlight the desired

group and press (SEL) to display the parameters within that group.

• Highlight a parameter and press (EDIT) to adjust the setting.

• Use and to adjust the setting. Press SAVE to accept the setting

shown. Press EXIT twice to return to the Main menu.

Notes for more complicated edits:

• With parameters that define a digital source, the setting Const can be used to fix the

value to constant 1 (C.TRUE) or 0 (C.FALSE).

• With parameters that define an analog or digital source, the setting Pointer can be

used to freely choose any parameter value (analog) or a specific bit of a packed

boolean parameter (digital) as the source:

• With an analog source, the parameter group

and parameter index are specified. After

selecting the group, press NEXT to move to the

index setting.

The text below the cursor reflects the current

setting.

After setting the index, press SAVE to accept

the value. Press CANCEL at any point to

discard any changes and to return to the

parameter list.

• With a digital source, the parameter group,

parameter index, and bit number are specified.

After setting an item, press NEXT to move to

the next.

The text below the cursor reflects the current

setting.

After the bit number is set, press SAVE to

accept the value. Press CANCEL at any point

to discard any changes and to return to the

parameter list.

Changing the language

By default, the language of the text shown is English. If desired, the language can be

changed as follows.

In the Main menu, make sure PARAMETERS is

highlighted, and press ENTER.

1501 AO1 src

P.01.06

PAR EDIT

CANCEL SAVE

0106 Motor torque

LOC

1002 Ext1 start in1

P.02.01.00

PAR EDIT

CANCEL NEXT

0201 DI status

LOC

PARAMETERS

ASSISTANTS

CHANGED PAR

EXIT ENTER

MAIN MENU 1LOC

6 Quick Start-up Guide for ACS850 with Standard Control Program

Navigate to parameter group 99 Start-up data and

press SEL. Note that the list will wrap around in

either direction between groups 99 and 01 – it is

quicker to press for group 99.

Make sure parameter “9901 Language” is

highlighted and press EDIT.

Select the desired language and press SAVE.

Press EXIT twice to return to the Main menu.

Firmware assistants

The start-up procedures described below make use of firmware assistants. These are

routines that guide the user through the essential parameter settings.

1 – Application macro selection

In the Main menu, highlight ASSISTANTS and press

ENTER.

Highlight Firmware assistants and press SEL.

Highlight Application Macro and press OK.

99 Start-up data

01 Actual values

02 I/O values

03 Control values

04 Appl values

EXIT SEL

PAR GROUPS 99LOC

9901 Language

English

9904 Motor type

9905 Motor ctrl mode

9906 Mot nom current

PARAMETERS

EXIT EDIT

LOC

9901 Language

Deutsch

PAR EDIT

CANCEL SAVE

[0407 hex]

LOC

PARAMETERS

ASSISTANTS

CHANGED PAR

EXIT ENTER

MAIN MENU 1

LOC

Firmware assistants

Application assistant

EXIT SEL

ASSISTANTS 1

LOC

Select assistant

Application Macro

Motor Set-up

EXIT OK

CHOICE

LOC

Quick Start-up Guide for ACS850 with Standard Control Program 7

Application macros are pre-defined parameter

settings that can be used as a basis for user

applications. The following macros are available:

•Factory (for speed control applications where a

simple start/stop interface is required)

•Hand/Auto (for speed control applications where

two external control devices are used)

•PID control (for process control applications

such as closed-loop pressure, level or flow control

systems)

•Torque control (for torque and/or speed control

of motor)

•Sequential control (for speed control

applications in which multiple constant speeds

and acceleration/deceleration ramps are needed

and are sequenced).

More information on the macros is available in the

Firmware Manual.

Highlight one of the macros and press OK.

Parameter defaults for the macro

are applied.

After the text “Done OK” appears on the control panel, press OK to complete the

firmware assistant.

2 – Motor set-up

Ensure you have the motor nameplate and encoder data (if needed) at hand.

In the Main menu, highlight ASSISTANTS and press

ENTER.

Highlight Firmware assistants and press SEL.

Highlight Motor Set-up and press OK.

The assistant will guide you through the motor set-

up.

Select the motor type, AM (asynchronous squirrel

cage AC motor) or PMSM (permanent magnet

synchronous motor).

99.04 Motor type

PARAMETERS

ASSISTANTS

CHANGED PAR

EXIT ENTER

MAIN MENU 1LOC

Firmware assistants

Application assistant

EXIT SEL

ASSISTANTS 1LOC

Select assistant

Application Macro

Motor Set-up

EXIT OK

CHOICE

LOC

8 Quick Start-up Guide for ACS850 with Standard Control Program

Select the motor control mode. DTC is suitable for

most cases.

Scalar mode is recommended if

• the nominal current of the motor is less than 1/6

of the nominal current of the drive,

• the drive is used for test purposes with no motor

connected, or

• the drive controls multiple motors and the number

of motors connected is variable.

99.05 Motor ctrl mode

Enter the motor data from the motor nameplate.

Asynchronous motor nameplate example:

Permanent magnet motor nameplate example:

Note: Set the motor data to

exactly the same value as on the

motor nameplate. For example, if

the motor nominal speed is 1470

rpm on the nameplate, setting the

value of parameter 99.09 Mot

nom speed to 1500 rpm results in

incorrect operation of the drive.

If D (delta) data is chosen, then

connect the motor in delta.

If Y (star) data is selected, then

connect the motor in star.

• motor nominal current

Allowed range: approximately 1/6 × I2n … 2 × I2n of

the drive (0…2 × I2nd if parameter 99.05 Motor ctrl

mode = Scalar).

99.06 Mot nom current

M2AA 200 MLA 4

1475

1470

1475

1770

32.5

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no

690 Y

400 D

660 Y

380 D

415 D

440 D

VHz kW r/min A cos IA/IN tE/s

Ins.cl. F IP 55

IEC 200 M/L 55

3motor

ABB Motors

3 ~ motor M2BJ 280SMB 10 B3

No 3424522

BB Motors

Ins.cl. F IP 55

400 D

r/min

600

103

cos

0.97

IA/IN t

E/s

Prod. code 2GBJ285220-ADA405445477

6316/C3 6316/C3 630kg

IEC 34-1

S1 SPEC INSUL.

JK-21640-1

Quick Start-up Guide for ACS850 with Standard Control Program 9

• motor nominal voltage

Allowed range: 1/6 × UN… 2 × UNof the drive. (UN

refers to the highest voltage in each nominal voltage

range).

With permanent magnet motors, the nominal

voltage is the BackEMF voltage (at motor nominal

speed). If the voltage is given as voltage per rpm,

e.g. 60 V per 1000 rpm, the voltage for 3000 rpm

nominal speed is 3 × 60 V = 180 V.

Note that the nominal voltage is not equal to the

equivalent DC motor voltage (E.D.C.M.) value given

by some motor manufacturers. The nominal voltage

can be calculated by dividing the E.D.C.M. voltage

by 1.7 (= square root of 3).

99.07 Mot nom voltage

• motor nominal frequency

With permanent magnet motor: If the frequency is

not given on the motor nameplate, it has to be

calculated using the following formula:

f=n×p/60

where p = number of pole pairs, n = motor nominal

speed.

99.08 Mot nom freq

• motor nominal speed 99.09 Mot nom speed

• motor nominal power 99.10 Mot nom power

The following motor data parameters can be set to improve control accuracy. If not

known, set the values to 0.

• motor nominal cos

(not applicable for permanent

magnet motors)

99.11 Mot nom cosfii

• motor nominal shaft torque 99.12 Mot nom torque

The following parameters define operation limits to protect the driven equipment.

• maximum speed

For the Normal and Reduced ID runs (see below),

this value should be higher than 55% of the motor

nominal speed defined earlier.

20.01 Maximum speed

• minimum speed

For the Normal and Reduced ID runs (see below),

this value should be less than or equal to 0 rpm.

20.02 Minimum speed

• maximum current

This value should be equal to or higher than the

motor nominal current defined earlier.

20.05 Maximum current

10 Quick Start-up Guide for ACS850 with Standard Control Program

• maximum torque

For the Normal ID run (see below), this value should

be at least 100% of motor nominal torque defined

earlier.

20.07 Maximum torque1

• minimum torque 20.08 Minimum torque1

The question “Do you want to perform id-run now?” is displayed. The ID run

(identification run) will identify the characteristics of the motor for optimum control.

If you do not wish to perform the ID run at this point, select No to complete the Motor

Set-up firmware assistant. Proceed to section 3 – Start/Stop configuration.

If you wish to perform the ID run, continue with the following steps BEFORE selecting

Yes.

WARNING! With Normal or Reduced ID run the motor will run at up to

approximately 50…100% of the nominal speed during the ID run. ENSURE

THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING THE ID

RUN!

Check the direction of rotation of the motor. During

the run (Normal or Reduced), the motor will rotate in

the forward direction.

Ensure the Safe Torque Off and emergency stop

circuits (if present) are closed.

Select Yes and press OK.

Select the ID run method.

The ID run will be performed at the next start of the

drive.

99.13 Idrun mode

NORMAL ID run should be selected whenever

possible.

Note: The driven machinery must be de-coupled

from the motor with Normal ID run:

• if the load torque is higher than 20%, or

• if the machinery is not able to withstand the

nominal torque transient during the ID run.

The REDUCED ID run should be selected instead of

the Normal ID run if the mechanical losses are

higher than 20%, i.e. the motor cannot be

de-coupled from the driven equipment, or full flux is

required to keep the motor brake open (conical

motor).

Forward

When drive output phases U2,

V2 and W2 are connected to the

corresponding motor terminals:

Reverse

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