ABB ACS550-CC Bedienungsanleitung

User’s Manual

ACS550-CC Packaged Drive with Bypass

Supplement for ACS550-01/U1 Drives User’s Manual

ii ACS550-CC Packaged Drive with Bypass

ACS550 Drive Manuals

GENERAL MANUALS

ACS550-01/U1 Drives User's Manual (1…550 HP)

• Safety

•Installation

• Start-Up

• Embedded Fieldbus

• Fieldbus Adapter

• Diagnostics

• Maintenance

• Technical Data

ACS550-PC/PD Drive with Disconnect

Supplement to ACS550-01/U1User’s Manual

• Safety

•Installation

• Start-Up

• Technical Data

ACS550-CC Packaged Drive with Bypass

Supplement for ACS550-01/U1 User’s Manual

• Safety

•Installation

• Start-Up

• Maintenance

• Technical Data

ACS550-CC Packaged Drive with Bypass 1

Safety

WARNING! The ACS550 adjustable speed AC drive with Bypass should ONLY

be installed by a qualified electrician.

WARNING! Even when the motor is stopped, dangerous voltage is present at

the Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the

frame size, UDC+ and UDC-, or BRK+ and BRK-.

WARNING! Dangerous voltage is present when input power is connected.

After disconnecting the supply, wait at least 5 minutes (to let the intermediate

circuit capacitors discharge) before removing the cover.

WARNING! Even when power is removed from the input terminals of the

ACS550, there may be dangerous voltage (from external sources) on the

terminals of the relay outputs.

WARNING! When the control terminals of two or more drive units are

connected in parallel, the auxiliary voltage for these control connections must

be taken from a single source which can either be one of the units or an

external supply.

WARNING! The ACS550 will start up automatically after an input voltage

interruption if the external run command is on.

WARNING! When the ACS550 with Bypass is connected to the line power, the

Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not

make any connections when the ACS550 with Bypass is connected to the line.

Disconnect and lock out power to the drive before servicing the drive. Failure

to disconnect power may cause serious injury or death.

Note! For more technical information, contact the factory or your local ABB sales

representative.

2 ACS550-CC Packaged Drive with Bypass

Safety

Use of Warnings and Notes

There are two types of safety instructions throughout this manual:

• Notes draw attention to a particular condition or fact, or give information on a

subject.

• Warnings caution you about conditions which can result in serious injury or death

and/or damage to the equipment. They also tell you how to avoid the danger. The

warning symbols are used as follows:

Dangerous voltage warning warns of high voltage which can cause physical

injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by

electricity, which can result in physical injury and/or damage to the equipment.

ACS550-CC Packaged Drive with Bypass 3

Table of Contents

Safety

Use of Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents

Installation

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Bypass Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Preparing for Installation (Supplement to ACS550-01/U1 User’s Manual) . . . . . 7

Preparing for Installation (Supplement to ACS550-01/U1 User’s Manual) . . . . . 8

Installing the Drive (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . . 9

Installing the Wiring (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . 10

Maintenance

Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Technical Data

Ratings (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . . . . . . . . . . 18

Input Power Connections (Supplement to ACS550-01/U1 User’s Manual) . . . 18

Motor Connections (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . 25

Motor Connection Specifications – R7/R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cooling – R7/R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Dimensions and Weights (Supplement to ACS550-01/U1 User’s Manual) . . . 27

Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Index

4 ACS550-CC Packaged Drive with Bypass

Installation

Study these installation instructions carefully before proceeding. Failure to observe

the warnings and instructions may cause a malfunction or personal hazard.

WARNING! Before you begin read "Safety" on page 1.

WARNING! When the ACS550 with Bypass is connected to the line power, the

Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not

make any connections when the ACS550 with Bypass is connected to the line.

Disconnect and lock out power to the drive before servicing the drive. Failure

to disconnect power may cause serious injury or death.

Application

This manual is a supplement to the ACS550-01/U1 User’s Manual and documents

Bypass configurations.

Bypass Features and Functions

The ACS550 with Bypass is an ACS550 AC adjustable frequency drive in an

integrated UL Type/NEMA 1, UL Type/NEMA 12, or UL Type/NEMA 3R package

with a bypass function configured entirely of standard industrial control components.

The ACS550 with Bypass provides:

• Main circuit breaker with door mounted control lever. The lever can be padlocked

in the OFF position (padlock not supplied).

• Electrically interlocked Bypass and drive output contactors

• Class 20 motor overload protection.

• ACS-CP-A drive control panel

• Bypass cover mounted control

– Drive-Off-Bypass selector switch

• Provisions for external control connections.

• Optional drive service switch (drive input disconnect), the functional equivalent of

a three-contactor bypass arrangement.

ACS550-CC Packaged Drive with Bypass 5

Installation

The following shows the front view of a typical ACS550 Bypass wall mount

configuration, and identifies the major components.

The following shows the front view of a typical ACS550 Bypass floor mount

configuration, and identifies the major components.

ACS-CP-A

Control Panel

Operating handle for

Circuit Breaker

Cover Control

ACS-CP-A

Control Panel

Operating handle for

Circuit Breaker

Cover Control

6 ACS550-CC Packaged Drive with Bypass

Installation

The following is a typical power diagram.

Installation Flow Chart

The installation of Bypass Configurations for ACS550 drives follows the outline

below. The steps must be carried out in the order shown. At the right of each step

are references to the detailed information needed for the correct installation of the

unit.

Task Reference in ACS550-01/U1

User’s Manual “Installation”

section Reference in this Manual

PREPARE for installation “Preparing for Installation” Floor Mounted: “Lifting the Drive” on

Page 7

“Drive Identification” on Page 8

“Suitable Mounting Location” on page 8

PREPARE the Mounting

Location

“Prepare the Mounting Location” Prepare the Mounting Location - Floor

Mounted Enclosures” on page 9

“Dimensions and weights” on page 27

REMOVE the front cover “Remove Front Cover” --

MOUNT the drive “Mount the Drive” --

INSTALL wiring “Wiring Overview” and 

“Install the Wiring”

Installing the Wiring starting on page 10

CHECK installation “Check Installation” --

RE-INSTALL the cover “Re-install Cover” --

APPLY power “Apply Power” --

START-UP “Start-Up” --

ACS550

Drive with Bypass

Motor

3 Phase

Drive

Circuit Breaker

Service Switch

(Optional)

Input Power

Bypass

Contactor

Drive Output

Contactor

ACS550-CC Packaged Drive with Bypass 7

Installation

Preparing for Installation

Lifting the Drive

Floor Mounting

Warning! Handle and ship floor mounted enclosures

only in the upright position. These units are not

designed to be laid on their backs.

1. Use a pallet truck to move the package/enclosure to the

installation site.

2. Remove any bolts that secure the cabinet to the shipping

pallet.

Warning! Use the lifting lugs/bars at the top of the unit

to lift floor mounted drives.

3. Use a hoist to lift the drive. (Do not place drive in final

position until mounting site is prepared.



PC00005

PC00003

30o

8 ACS550-CC Packaged Drive with Bypass

Installation

Preparing for Installation

Drive Identification

To identify the type of device you are installing, refer to the type code number on the

device identification label.

• Wall mounting base drives – label attached on the side surface of the heat sink.

• Packaged drive with screw cover – label attached to outside surface on the left

side of the enclosure.

• Enclosure with hinged cover/door – label on inside surface of the cover/door.

Type Code Number

Use the following to interpret the type code found on the identification label.

ACS550-U1-015A-4 +…+…

AC Drive = 550 Product Series

Construction

U1 or U2 = Base Drive

CC = Bypass with circuit breaker

PC = Drive with circuit breaker

PD = Drive with disconnect switch

Output current rating (See ratings chart for details)

Voltage rating

2 = 208…240 VAC

4 = 380…480 VAC

6 = 500…600 VAC

Enclosure protection class

No specification = UL Type/NEMA 1

+B055 = UL Type/NEMA 12

+B058 = UL Type/NEMA 3R

Power options

+F267 = Service switch

Input/Output option modules

+L502 = Pulse encoder interface

+L511 = Relay output extension

+L512 = 115/230 V digital input interface

Fieldbus adaptors

+K451 – DeviceNet Adaptor

+K454 = Profibus-DP Adaptor

+K457 = CANopen Adaptor

+K462 = ControlNet Adaptor

+K466 = Ethernet Adaptor

+K467 = PROFINET IO Adaptor

Miscellaneous Options

+P919 = Bypass Cover Control Option

Suitable Mounting Location (Supplement to ACS550-01/U1 User’s Manual)

For selecting a suitable mounting location for Drive with Bypass units, refer to:

• Preparing for installation in the ACS550-01/U1 User’s Manual, and

• The Technical Data section of this manual for information on dimensions and

weights

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