ABB ACS 600 Bedienungsanleitung

ACS 601/604/607 AC Drives US Supplement

ACS 600 Hardware Manual Supplement

ACS 601/604/607 US Supplement

Hardware Manual Supplement

ACS600-US-04S

3AUA489002B5071 R0101 REVC

EFFECTIVE:11/12/2001

SUPERSEDES: 12/15/98

601/604/607 US Supplement i

Table of Contents

SafetyInstructions.......................................................iii

WarningsandNotes ...................................................iii

Warnings.........................................................iii

Notes............................................................ iii

SupplyConnections.................................................... v

GroundFaultProtectiveFunction.........................................vi

EmergencyStopDevices ...............................................vi

GroundConnections...................................................vi

MotorConnections.................................................... vii

Conduit ............................................................ vii

ArmoredCable....................................................... vii

MotorInsulationRequirements....................................... vii

PowerFactorCorrectionCapacitors....................................ix

OutputContactors.................................................. x

EMC ............................................................ x

MechanicalInstallation.............................................. x

Chapter 1 – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Overview.......................................................... 1-1

IntendedAudience................................................... 1-1

WhatthisManualContains............................................ 1-1

RelatedPublications................................................. 1-2

ProductFamily...................................................... 1-2

DeliveryCheck...................................................... 1-2

Nameplate...................................................... 1-2

TypeCode...................................................... 1-2

FrameSize..................................................... 1-2

ACx600TypeCode ................................................. 1-3

Inquiries........................................................... 1-4

AppendixA–ACS/ACC600TechnicalData.................................A-1

DriveOutputRatings................................................. A-1

OutputCurrentDeratingForHighAmbientTemperature ..................A-3

Diagram........................................................ A-5

OutputCurrentDeratingForHighAltitude............................. A-6

TemperatureDeratingForHighAltitude............................... A-7

Fuses............................................................. A-8

CableEntries....................................................... A-9

ExternalControlConnections(NIOC)................................... A-11

HeatDIssipationRequirements..................................... A-12

601/604/607 US Supplement ii

CoolingAirFlowRequirements........................................ A-13

DimensionsandWeights ............................................ A-14

InputPowerConnection ............................................. A-15

MotorConnection .................................................. A-15

EfficiencyandCooling............................................... A-15

ExternalControlConnections......................................... A-16

EncoderSignals................................................ A-18

ApplicationProgram ................................................ A-19

ApplicationMacros.............................................. A-19

ProtectionFeatures.............................................. A-20

EquipmentWarrantyandLiability...................................... A-21

LimitationofLiability............................................. A-21

AppendixB–ACS/ACC600USOnlyDrawings..............................B-1

601/604/607 US Supplement iii

Safety Instructions

Overview This chapter states the safety instructions which must be followed

when installing, operating and servicing the ACx 600. If neglected,

physical injury and death may follow, or damage may occur to the AC

drive, the motor and driven equipment. The material in this chapter

must be studied before attempting any work on, or with, the unit.

Warnings and Notes This manual distinguishes two sorts of safety instructions. Warnings

are used to inform of conditions which can, if proper steps are not

taken, lead to a serious fault condition, physical injury or death. Notes

are used when the reader is required to pay special attention or when

there is additional information available on the subject. Notes are less

crucial than Warnings, but should not be disregarded.

Warnings Warnings are provided in the instruction manuals and on labels

attached to the AC drive. Readers are informed of situations that can

result in serious physical injury and/or serious damage to equipment

with the following symbols:

Notes Notes are provided in the instruction manuals to notify readers of the

need for special attention or additional information available on the

subject with the following symbols:

Dangerous Voltage Warning: warns of situations

in which a high voltage can cause physical injury

and/or damage equipment. The text next to this

symbol describes ways to avoid the danger.

General Warning: warns of situations which can

cause physical injury and/or damage equipment by

means other than electrical. The text next to this

symbol describes ways to avoid the danger.

Electrostatic Discharge Warning: warns of

situations in which an electrostatic discharge can

damage equipment. The text next to this symbol

describes ways to avoid the danger.

CAUTION! Caution aims to draw special attention to a

particular issue.

Note: Note gives additional information or points out

more information available on the subject.

Safety Instructions

iv 601/604/607 US Supplement

Installation and

Maintenance Safety These safety instructions are intended for all work on the ACx 600. In

addition to the instructions given below, there are more safety

instructions on the first pages of the appropriate hardware manual.

WARNING! All electrical installation and maintenance work on the

ACx 600 should be carried out by qualified electricians.

The ACx 600 and adjoining equipment must be properly grounded.

Do not attempt any work on a powered ACx 600. After switching off the

power, always allow the intermediate circuit capacitors 5 minutes to

discharge before working on the drive, the motor or the motor cable. It

is good practice to check (with a voltage indicating instrument) that the

drive is in fact discharged before beginning work.

The ACx 600 motor cable terminals are at a dangerously high voltage

when power is applied, regardless of motor operation.

The brake control terminals (UDC+, UDC-, R+ and R- terminals) carry

a dangerous DC voltage (over 500V).

There can be dangerous voltages inside the ACx 600 from external

control circuits when the ACx 600 input power is shut off. Exercise

appropriate care when working with the unit. Neglecting these

instructions can cause physical injury and death.

WARNING! The ACx 600 introduces electric motors, drive train

mechanisms and driven machines to an extended operating range.

The ACx 600 can be adjusted to operate the motor at speeds above

and below the speed provided by connecting the motor directly to the

power line. Before adjusting the drive and putting it into service, make

sure that the motor and all driven equipment is suitable for operation

throughout the speed range provided by the AC drive.

WARNING! If an external source for start command is selected and it is

ON, the ACx 600 will start immediately after fault reset unless the drive

is configured for 3-wire Start/Stop.

WARNING! When the control location is not set to Local (L not shown

in the status line of the display), the Stop key on the Control Panel will

not stop the drive. To stop the drive using the Control Panel you must

press the LOC/REM key and then the Stop key .

WARNING! The printed circuit boards contain integrated circuits that

are extremely sensitive to electrostatic discharge. Exercise appropriate

care when working on the unit to avoid permanent damage to the

circuits. Do not touch the boards unnecessarily.

Safety Instructions

601/604/607 US Supplement v

WARNING! There are several automatic reset functions in the ACx

600. If selected, they reset the unit and resume operation after a fault.

These functions should not be selected if other equipment is not

compatible with this kind of operation, or dangerous situations can be

caused by such action.

Supply Connections The ACx 601 does not include a disconnecting means. An input power

disconnecting means must be installed between the AC power source

and the ACx 601. The disconnecting means must conform to the

applicable safety regulations. The disconnecting means must be

locked in the open position during installation and maintenance work.

The motor must not be controlled with the supply disconnecting means;

instead, the and keys of the Control Panel or commands via

the I/O board of the ACx 600 should be used. The maximum number of

charging cycles of the d.c. capacitors of ACx 600 (i.e. power-ups by

applying power) is five in ten minutes.

ACx 6x7 units include an on-load isolating fused disconnect with a

through the door handle. This switch does not switch off power from

theEMC Linefilterof the ACx 607-0490-3/5/6, -0610-3/5/6 and -0760-

5/6 units. For ACx6x7-0490-3/5/6, -0610-3/5/6, and -0760-5/6 units

with EMC filters and for the ACx 604 module, a supply disconnecting

device must be installed in the supply, by which the electrical parts of

the unit can be separated from the power network during installation

and maintenance work. The supply disconnecting device must be

locked to the open position during installation and maintenance work.

WARNING! Never connect the line power to the ACx 600 output

terminals U2,V

2,orW

2. If frequent bypassing is required, mechanically

interlocked switches or contactors should be employed. Line voltage

applied to the output may result in permanent damage to the unit.

Operation outside the nominal input line voltage range should not be

attempted, as overvoltages can result in permanent damage to the

ACx 600.

If an ACx 601 with the integrated EMC filter (code 0 in the type code for

EMC Filters) is connected to an ungrounded power system or high

resistance grounded power system (over 30 Ohms), the power line will

be connected to ground potential through the EMC filter capacitors of

the ACx 601. This may cause danger or damage the unit. Disconnect

the EMC filter capacitors before connecting the ACx 601 to an

ungrounded power system. For detailed instructions on how to do this,

please contact your local ABB distributor.

It is not allowed to install an ACx6x4/6x7 with EMC filter options to

Safety Instructions

vi 601/604/607 US Supplement

ungrounded systems, or high resistance grounded power systems

(over 30 ohms). The main power will be connected to earth potential

through the EMC filter of the ACx 600 which may cause danger or

damage to the unit. Disconnect the EMC filter capacitors before

connecting the ACx 600 to ungrounded systems. For detailed

instructions on how to do this, please contact your local ABB

distributor.

Ground Fault

Protective Function The ACx 600 is equipped with an internal ground fault protective

function to protect the unit against ground faults in the drive, the motor

and the motor cable. This is not a personal safety or a fire protection

feature. The ground fault protective function of the ACx 600 can be set

to warning only by Parameter 30.17 for Standard Application Program

and Parameter 30.11 for Crane Application Program. The internal

ground (earth) fault protection is not in use in the 12-pulse supplied

units. For ACX 62x units, refer to the ACx 607 hardware manual

subsection labelled “Special ACx 6x7 units from 315 to 630 kW”.

The EMC filter of the ACx 600 includes capacitors connected between

the power circuit and the chassis. These capacitors increase the

ground leakage current from the AC line through the ground (PE)

connection and may cause some ground fault current circuit breakers

to trip.

Emergency Stop

Devices The person responsible for the overall design and operation of the

driven process must make sure that the installation includes

emergency stop devices and any other safety equipment that may be

needed. Pressing the STOP key on the Control Panel of ACx 600 does

not generate an emergency stop of the motor or separate the drive

from dangerous potential. A Line Contactor with provisions for a

remote power cut-off switch is available as a factory installed option for

the ACx 607. Cutting off power to the drive allows the motor to coast to

a stop.

Ground Connections The ACx 600 and adjoining equipment must be properly grounded.

The ACx 600 and the motor must be grounded at the installation site to

ensure personnel safety in all circumstances and in addition to reduce

electromagnetic emission and pick-up. Make sure that grounding

conductors are adequately sized as required by safety regulations.

In CE compliant installations and in other installations where EMC

emissions must be minimized, 360 degree high frequency grounding of

cable entries is done in order to suppress electromagnetic

disturbances. In addition, power cable shields must be connected to

the ground (PE) in order to meet safety regulations. Power cable

shields are suitable for use as equipment grounding conductors only

when the shield conductors are adequately sized as required by safety

regulations.

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