ABB ACS580-0P Bedienungsanleitung

User’s Manual

ACS580-0P 3R Irrigation Packaged Drive

Supplement to ACS580-U1 User’s Manual

2 ACS580-0P 3R Irrigation Packaged Drive

ACS580 Drive Manuals

GENERAL MANUALS

ACS580-01 User’s Manual (1…200 HP)

• Safety

• Installation

• Start-Up

• Embedded Fieldbus

• Fieldbus Adapter

• Diagnostics

• Maintenance

• Technical Data

ACS580 Technical Reference Manual

(available in electronic format only)

• Detailed Product Description

• Practical Engineering Guides

ACS580-0P 3R Irrigation Packaged Drive 3

Table of Contents

Safety

Use of Warnings and Notes..............................................4

Installation

Application .......................................................................5

Input Disconnect Features and Functions ........................5

Installation Flow Chart......................................................7

Preparing for Installation ..................................................8

Preparing for Installation ..................................................9

Installing the Drive............................................................10

Mounting optional foot kit on 3R irrigation panel ...............13

Installing the Wiring .........................................................16

Typical Control Schematic................................................19

Application Guides

Ratings.............................................................................22

Input Power Connections and Terminals ..........................23

Dimensions and Weights..................................................24

Ambient Conditions..........................................................25

Applicable Standards

Maintenance Intervals......................................................27

Drive Module Fan Replacement.......................................27

4 ACS580-0P 3R Irrigation Packaged Drive

Safety

WARNING! The ACS580 adjustable speed AC drive with Input Disconnect

should ONLY be installed by a qualied electrician.

WARNING! Even when the motor is stopped, dangerous voltage is present at

the Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the

frame size, UDC+ and UDC-, or BRK+ and BRK-.

WARNING! Dangerous voltage is present when input power is connected. After

disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit

capacitors discharge) before removing the cover.

WARNING! Even when power is removed from the input terminals of the

ACS580, there may be dangerous voltage (from external sources) on the

terminals of the relay outputs.

WARNING! When the control terminals of two or more drive units are

connected in parallel, the auxiliary voltage for these control connections must

be taken from a single source which can either be one of the units or an

external supply.

WARNING! The ACS580 will start up automatically after an input voltage

interruption if the external run command is on.

WARNING! When the ACS580 with Input Disconnect is connected to the line

power, the Motor Terminals T1, T2, and T3 are live even if the motor is not

running. Do not make any connections when the ACS580 with Input Disconnect

is connected to the line. Disconnect and lock out power to the drive before

servicing the drive. Failure to disconnect power may cause serious injury or

death.

Note! For more technical information, contact the factory or your local ABB sales

representative.

Use of Warnings and Notes

There are two types of safety instructions throughout this manual:

• Notes draw attention to a particular condition or fact, or give information on a

subject.

• Warnings caution you about conditions which can result in serious injury or death

and/or damage to the equipment. They also tell you how to avoid the danger. The

warning symbols are used as follows:

Dangerous voltage warning warns of high voltage which can cause physical injury

and/or damage to the equipment.

General warning warns about conditions, other than those caused by electricity,

which can result in physical injury and/or damage to the equipment.

ACS580-0P 3R Irrigation Packaged Drive 5

Installation

Study these installation instructions carefully before proceeding. Failure to observe the

warnings and instructions may cause a malfunction or personal hazard.

WARNING! Before you begin read “Safety” on page 1.

WARNING! When the ACS580 with Input Disconnect is connected to the line

power, the Motor Terminals T1, T2, and T3 are live even if the motor is not

running. Do not make any connections when the ACS580 with Input Disconnect

is connected to the line. Disconnect and lock out power to the drive before

servicing the drive. Failure to disconnect power may cause serious injury or

death.

Application

This manual contains supplemental information that is unique to ACS580 input

disconnect congurations (0P). Refer to the base manual, ACS580-01 User’s Manual, for

all other information.

Input Disconnect Features and Functions

The ACS580 with Input Disconnect is an ACS580 AC adjustable frequency drive

packaged with an input disconnect switch and with a door mounted, external operating

handle. The operating handle can be padlocked in the OFF position (padlock not

supplied). Enclosure are UL Type 3R (NEMA 3R).

The following is a typical power diagram.

ACS580

Drive with Input Disconnect

Motor

3 Phase

Drive 3

Disconnect Switch

or Circuit Breaker

Input Power

6 ACS580-0P 3R Irrigation Packaged Drive

Installation

The following gures show the front view of the ACS580 Drive with Input Disconnect

standard congurations, and identify the major components.

UL Type / NEMA 3R Enclosures

Operating

Handle for

Disconnect

Switch

OFF

HANDAU

POT

Note! UL Type 3R enclosures are designed to be mounted on a wall. See section

“Prepare the UL Type 3R ACS580 for UNISTRUT®mounting” for more details.

ACS580-0P 3R Irrigation Packaged Drive 7

Installation

Installation Flow Chart

The installation of Input Disconnect congurations for ACS580 drives follows the outline

below. The steps must be carried out in the order shown. At the right of each step are

references to the detailed information needed for the correct installation of the unit.

Note! References in the middle column below are to the ACS580-01 User’s Manual.

References in the third column below are to this manual.

Task

Refer to the

ACS580-01 User’s

Manual “Installation”

section

Additional Reference in

this Manual

PREPARE for

installation

“Preparing for Installation” • “Drive Identication” on page 9.

• “Suitable Mounting Location” on

page 10.

PREPARE the

Mounting Location

“Prepare the Mounting Location” • “Dimensions and Weights”

MOUNT the drive “Mount the Drive” --

INSTALL wiring “Wiring Overview” and

“Install the Wiring”

“Installing the Wiring”

CHECK installation “Check Installation” --

APPLY power “Apply Power” --

START-UP “Start-Up” --

8 ACS580-0P 3R Irrigation Packaged Drive

Installation

Preparing for Installation (Supplement to ACS580-01 User’s Manual)

Lifting the Drive

ACS580-0P 3R Irrigation Packaged Drive 9

Installation

Preparing for Installation (Supplement to ACS580-01 User’s Manual)

Drive Identication

To identify the type of device you are installing, refer to the type code number on the

device identication label.

• Wall mounting base drives – label attached on the side surface of the heat sink.

• Packaged drive – label attached to outside surface on the left side of the

enclosure.

• Enclosure with hinged cover/door – label on inside surface of the cover/door.

Type Code Number

Use the following to interpret the type code found on the identication label.

ACS580-0P-124A-4 +C192

AC Drive = 580 Product Series

Construction

0P = Drive with disconnect switch

Output current rating (See ratings chart for details)

Voltage rating

2 = 208/230 VAC

4 = 460 VAC

Enclosure protection class

+C192 = 3R Irrigation Drive

Ratings and Frame Size

Charts in the “Ratings” sections of the ACS580-01 User’s Manual and this manual list

technical specications, and identify the drive’s frame size.

Note! Some instructions in this document vary, depending on the drive’s frame size.

To read the Ratings table, you need the “Output current rating” entry from the type

code (see above).

Suitable Mounting Location

For selecting a suitable mounting location for congurations, refer to:

• Preparing for installation in the ACS580-01 User’s Manual, and

• The Technical Data section of this manual for information on dimensions, weights

and free space requirements.

10 ACS580-0P 3R Irrigation Packaged Drive

Installation

Installing the Drive (Supplement to ACS580-01 User’s Manual)

WARNING!

Metal shavings or debris in the enclosure can damage electrical equipment and

create a hazardous condition. Where parts, such as conduit plates require

cutting or drilling, rst remove the part. If that is not practical, cover nearby

electrical components to protect them from all shavings or debris.

Do not connect or disconnect input or output power wiring, or control wires,

when power is applied.

Never connect line voltage to drive output Terminals T1, T2 and T3.

Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of the

unit. Disconnect motor wires before taking any measurements in the motor or

motor wires.

Make sure that power factor correction capacitors are not connected between

the drive and the motor.

Prepare the Mounting Location

The ACS580 should only be mounted where all of the requirements dened in “Preparing

for Installation” are met.

Mount the Drive

1. Use a hoist to move the cabinet into position.

Note! If the cabinet location does not provide access to the cabinet sides, be

sure to re-mount side panels before positioning cabinet.

2. Install and tighten mounting bolts.

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