ABB ACS880-04 drive modules Installationshandbuch
—
ABB INDUSTRIAL DRIVES
ACS880-04 drive modules (200 to 710 kW, 300
to 700 hp)
Quick installation and start-up guide
ENEnglish . . . . . . . 3
DADansk . . . . . . . 21
DEDeutsch . . . . . 39
ESEspañol . . . . . . 59
FISuomi . . . . . . . 79
FRFrançais . . . . . 97
ITItaliano . . . . . . 117
NLNederlands . . 135
PLPolski . . . . . . . 153
PTPortuguês . . . 171
RUРусский . . . . 189
SVSvenska . . . . 209
TRTürkçe . . . . . . 227
ZH
中文 ....... 245
3AXD50000009366 Rev H MUL
EFFECTIVE: 2023-03-23
EN – Quick installation instructions
Contents of this guide
This guide tells you briefly how to install the drive module into a 600 mm wide Rittal
VX25 enclosure. For installation examples in different cabinets and more detailed
instructions, engineering guide lines, technical data and complete safety instructions,
see the hardware manual (3AUA0000128301 [English]).
Obey the safety instructions
￭General safety
These instructions are for all personnel who do work on the drive.
Obey the safety instructions of the drive. If you ignore them, injury or
death, or damage to the equipment can occur.
• Keep the drive in its package until you install it. After unpacking, protect the drive
from dust, debris and moisture.
• Use the required personal protective equipment: safety shoes with metal toe cap,
safety glasses, protective gloves and long sleeves, etc. Some parts have sharp
edges.
• When the drive or connected equipment is energized, do not do work on the drive,
motor cable, motor, control cables or control circuits.
• Do not do work on the drive when a rotating permanent magnet motor is
connected to it. A rotating permanent magnet motor energizes the drive, including
its input and output power terminals.
•Do not use the module extraction/installation ramp with plinth heights that exceed
the maximum allowed height.
• Attach the module extraction/installation ramp carefully.
• Make sure that the module does not fall over when you move it on the floor: To
open the support legs, press each leg a little down and turn it aside (1, 2). Whenever
possible attach the module also with chains. Do not tilt the drive module. It is
heavy and its center of gravity is high. The module overturns when tilted more
than 5 degrees. Do not leave the module unattended on a sloping floor.
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1
2
3
3AUA0000086323
• To prevent the drive module from falling, attach its top lifting lugs with chains to
the cabinet (1) before you push the module into the cabinet and pull it from the
cabinet. Push the module into the cabinet and pull it from the cabinet carefully
preferably with help from another person. Keep a constant pressure with one foot
on the base of the module (2) to prevent the module from falling on its back.
1
2
1
2
￭Electrical safety precautions
These electrical safety precautions are for all personnel who do work on the drive,
motor cable or motor.
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Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
If you are not a qualified electrical professional, do not do installation or
maintenance work.
Do these steps before you begin any installation or maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that re-connection is not
possible. Lock out and tag out.
• Open the main disconnecting device of the drive.
• Open the charging switch if present.
• Open the disconnector of the supply transformer. (The main disconnecting
device in the drive cabinet does not disconnect the voltage from the AC input
power busbars of the drive cabinet.)
• Open the auxiliary voltage switch-disconnector (if present), and all other
possible disconnecting devices that isolate the drive from dangerous voltage
sources.
• If you have a permanent magnet motor connected to the drive, disconnect
the motor from the drive with a safety switch or by other means.
• Disconnect all dangerous external voltages from the control circuits.
• After you disconnect power from the drive, always wait 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized. Use a quality voltage tester. If the
measurement requires removal or disassembly of shrouding or other cabinet
structures, obey the local laws and regulations applicable to live working (including
– but not limited to – electric shock and arc protection).
• Before and after you measure the installation, verify the operation of the
voltage tester on a known voltage source.
• Make sure that the voltage between the drive input power terminals (L1, L2,
L3) and the grounding (PE) busbar is zero.
• Make sure that the voltage between the drive output terminals (T1/U, T2/V,
T3/W) and the grounding (PE) busbar is zero.
Important! Repeat the measurement also with the DC voltage setting of the
tester. Measure between each phase and ground. There is a risk of dangerous
DC voltage charging due to leakage capacitances of the motor circuit. This
voltage can remain charged for a long time after the drive power-off. The
measurement discharges the voltage.
• Make sure that the voltage between the drive DC terminals (UDC+ and UDC-)
and the grounding (PE) terminal is zero.
6. Install temporary grounding as required by the local regulations.
7. Ask for a permit to work from the person in control of the electrical installation
work.
Select the cables and fuses
Select the power cables. Obey local regulations.
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•Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC
performance. NEC installations: Conduit with continuous conductivity is also
allowed and must be grounded on both ends.
•Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce
bearing current and wear and stress on motor insulation and to provide the best
EMC performance. Although not recommended, conductors inside continuously
conductive conduit is allowed in NEC installations. Ground conduit on both ends.
Use separate insulated ground from motor to drive inside the conduit.
•Current rating: Max. load current.
•Voltage rating (minimum): IEC installations: 600 V AC cable is accepted for up to
500 V AC, 750 VAC cable is accepted for up to 600 V AC, 1000 V AC cable is accepted
for up to 690 V AC. NEC installations: 600 V AC cable for 230 V AC motors and
1000 V AC cable for 480 V AC and 600 V AC motors. 600 V AC cable for 230 V AC
and 480 V AC power lines; 1000 V AC cable for 600 V AC power line.
•Temperature rating: IEC installations: Select a cable rated for at least 70 °C
maximum permissible temperature of conductor in continuous use. NEC
installations: Use 75 °C conductors minimum. Insulation temperature can be higher
as long as the ampacity is based on 75 °C conductors.
Select the control cables.
• Use double-shielded twisted-pair cable for analog signals. Use double-shielded
or single-shielded cable for the digital, relay and I/O signals. Do not run 24 V and
115/230 V signals in the same cable.
Protect the drive and input power cable with the correct fuses.
For typical power cable sizes, see Typical power cables (Page 266).
For the correct fuses, see Fuses (Page 263).
Examine the installation site
Examine the installation site. Make sure that:
• The installation site is sufficiently ventilated or cooled to remove heat from the
drive. See the technical data.
• The ambient conditions of the drive meet the specifications. See the technical
data.
• The material behind, above and below the drive is non-flammable.
• There is sufficient free space around the drive for cooling, maintenance, and
operation. See the free space specifications for the drive.
•Make sure that there are no sources of strong magnetic fields such as high-current
single-core conductors or contactor coils near the drive. A strong magnetic field
can cause interference or inaccuracy in the operation of the drive.
Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link
capacitors. Refer to Related documents or contact ABB technical support.
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Make sure that the drive is compatible with the grounding
system
The standard drive with no EMC filter and the ground-to-phase varistor connected
can be installed to a symmetrically grounded TN-S system. If you install the drive to
another system, you may need to disconnect the EMC filter and ground-to-phase
varistor. See ACS880 frames R1 to R11 EMC filter and ground-to-phase varistor
disconnecting instructions (3AUA0000125152 [English]).
Do not install the drive with EMC filter option +E200 to a system that the filter
is not suitable for. This can cause danger, or damage the drive.
Do not install the drive with the ground-to-phase varistor connected to a system
that the varistor is not suitable for. If you do, the varistor circuit can be
damaged.
￭Corner-grounded and midpoint-grounded 525…690 V delta systems
Do not install the drive on a 525…690 V corner-grounded or midpoint-grounded
delta system. Disconnecting the EMC filter and ground-to-phase varistor does
not prevent damage to the drive.
Move the drive to the installation site and unpack it
Move the drive module in its transport package to the installation site. Use a pallet
truck when you move a heavy drive package.
To unpack the package:
• Cut the bands (A)
• Unpack the additional boxes (B)
• Remove the outer sheathing by lifting it (C)
• Remove the sheathing by lifting it (D).
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B
A
B
A
4
7
3
D
C
2
1
5
3AUA0000101742
6
Transport package contents
With standard drive module configuration: Clear plastic shrouds.1
See below for the box contents.
With standard drive module configuration: Output cable connection terminals.2
See below for the box contents.
Plywood support3
Drive module with factory installed options and multilingual residual voltage warning sticker, top
guide plate, pedestal guide plate, telescopic ramp package, fastening screws in a plastic bag, ex-
ternal control unit with control cable clamp plate and factory installed option modules, control
panel and cable or control panel with door mounting kit (option +J410), delivery documents and a
printed multilingual quick installation and start-up guide. Other printed manuals with option +R7xx.
4
Pallet5
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Box B1 contents (standard drive module
configuration)
3AXD50000013807
1
3 4
5
6 7
8
9
10
11
13
15
17
18
16
14
12
2
Paper fill1
Clear plastic shroud for output
power cabling
2
Mounting bracket for bottom grille3
Cardboard box bottom4
Cardboard box cover5
Bottom grille6
Support7
Straps8
Screws in a plastic bag9
Back clear plastic shroud (upper)10
Back clear plastic shroud (lower)11
Front clear plastic shroud12
Clear plastic shroud for input power
cabling
13
Top clear plastic shroud14
Entry clear plastic shroud for side
input cabling
15
Clear plastic bottom shroud 116
Clear plastic bottom shroud 217
Metallic shroud18
Box B2 contains this box with standard
drive module configuration
3AXD5000009515
2
6
7
5
4
31
Paper fill1
Output cable connection terminal
T3/W2
2
Output cable connection terminal
T2/V2
3
Output cable connection terminal
T1/U2
4
Grounding terminal5
Cardboard box6
Screws and insulators in a plastic
bag
7
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Ramp box contents
3
1
2
3AXD50000452965
Screw package1
Telescopic extraction and insertion
ramp
2
Cardboard box3
Accessory box contents: Assembly kit
3AXD50000453900
1
3AXD50000453894
3
4
5
2
Screw package, includes also
spacers for FSO module installation
1
Rubber grommets for control unit
cable entry holes in the middle front
cover of the drive module
2
Fastener for Rittal VX25 enclosure3
Bracket for attaching the drive
module from top
(3AUA0000096082). The bracket
brings a gap for cooling air flow and
prevents the drive module screws
from chafing the plate.
4
Cardboard box5
Measure the insulation resistance of the input and motor
cables and the motor
See figure H.
Before you connect the input power cable to the drive, measure its insulation resistance
according to local regulations.
Ground the motor cable shield at the motor end. For minimal interference, make a
360° grounding at the cable entry, or keep the pig tail short.
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Andere Handbücher für ACS880-04 drive modules
6
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