ABB ACS800-17LC Bedienungsanleitung

ABB industrial drives

Hardware manual

ACS800-17LC Drives (55 to 5200 kW)

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section Document

library on the Internet on the inside of the back cover. For manuals not available in the Document library,

contact your local ABB representative.

Drive hardware manuals Code (English)

ACS800-17LC Hardware Manual 3AUA0000065339

ACS800 IGBT Supply Control Program Firmware Manual 3AFE68315735

ACS800 Standard Control Program Firmware Manual 3AFE64527592

Option manuals and guides

ACS800-1007LC Liquid Cooling Unit User’s Manual 3AFE68621101

ACS800-607LC 3-phase Brake Units Hardware Manual 3AFE68835861

ACS800 Brake Control Program Firmware Manual 3AFE68835631

ACW 621 Braking Chopper Sections User’s Manual 3BFE64314874

ACS800 Sine Filters User’s Manual 3AFE68389178

Fieldbus Adapters, I/O Extension Modules etc.

ACS800-17LC Drives

55 to 5200 kW

Hardware Manual

3AUA0000065339 REV B EN

EFFECTIVE: 2016-06-07

Update notice

ACS800LC liquid-cooled industrial units and drives

coolant change to Antifrogen® L.

Code: 3AXD50000371952 Rev A

Valid: 2019-05-01

Contents:

This notice concerns industrial ACS800 Liquid-cooled

multidrive Units Hardware manuals, ACS800 Liquid-cooled

Single Drive cabinet manuals, ACS800 Liquid Cooling Unit

User's Manual and their respective translations.

Code Revision Language

3AFE68715474 C English EN

3AFE68843723 B German DE

3AFE68843731 B Finnish FI

3AFE68843740 B Italian IT

3AFE68843758 B Swedish SV

3AFE68822092 B English EN

3AFE68912148 B German DE

3AFE68912156 B Finnish FI

3AFE68912164 B Italian IT

3AFE68912172 B Swedish SV

3AFE68715491 CEnglish EN

3AFE68987784 CGerman DE

3AFE68987792 CFinnish FI

3AFE68987806 CItalian IT

3AFE68987814 CSwedish SV

3AFE68835861 D English EN

3AUA0000040346 D German DE

3AUA0000040370 D Finnish FI

3AUA0000040368 D Italian IT

3AFE68621101 E English EN

3AFE68829887 E German DE

3AFE68829909 E Finnish FI

3AFE68829917 E Italian IT

3AFE68829925 E Swedish SV

3AFE68620902 E English EN

3AFE68820821 E German DE

3AFE68820847 E Finnish FI

3AFE68820855 E Italian IT

3AFE68820863 E Swedish SV

3AUA0000065339 B English EN

3AUA0000065342 B English EN

Update notice

Scope

This change concerns ACS800 Liquid-cooled multidrive Units (ACS800-107LC, -

207LC, -307LC, -507LC, -607LC, -1107LC, -1207LC), ACS800-1007LC Liquid

Cooling Unit, ACS800-07LC Drives, ACS800-17LC Drives and ACS800-37LC

Drives manufactured in Finland or Estonia.

New units and drives are tested with Antifrogen® L. Antifrogen® L is a ready-made

propylene glycol based coolant mixture with corrosion inhibitors included. Proper

selection of Antifrogen® L and Adjustment of the Main Choke Valve is described in

the document Usage of Antifrogen® L in ACS800LC Drives (3AXD10000511935).

New units and drives which are tested with Antifrogen® L must be operated with

Antifrogen® L to prevent corrosion in the system. If usage of the old propylene glycol

and corrosion inhibitor Cortec VpCl-649 in new Antifrogen® L tested units and drives

is wanted system must be flushed before as Antifrogen® L remains in the system

after testing. Flushing procedure described in the document Usage of Antifrogen® L

in ACS800LC Drives (3AXD10000511935) must be followed. If new units or drives

tested with Antifrogen® L are connected to old ACS800 industrial liquid-cooled units

or drives, both systems needs to use same the coolant. Mixing propylene glycol and

corrosion inhibitor Cortec VpCl-649 coolant with Antifrogen® L is not allowed.

New units and drives are tested with Antifrogen® L are labelled with information

label (3AXD50000431427) below. The label is installed to LCU-cabinet or incoming

main pipe of the unit if delivered without LCU-cabinet.

This update notice and Usage of Antifrogen® L in ACS800LC Drives

(3AXD10000511935) document are delivered with drive in documentation pocket

inside the cabinet door.

Update notice

Changes to documentation

Replaced Technical data, internal cooling circuit data, Water, Inhibitor, Glycol, Liquid

mixture quality, Temperature limits, Pressure limits and Freeze protection and

corrosion inhibition chapters to following:

Technical data

Coolant specification

Coolant type

Antifrogen®L (by Clariant International Ltd., www.clariant.com) 25% or 50% water

mixture, available from Clariant distributors and ABB Service representatives.

Antifrogen®L 25% mixture is usable in storage temperatures down to -16 °C (3.2

°F). Antifrogen®L 50% mixture is usable in storage temperatures down to -40 °C (-

40 °F).

Note that operation below 0 °C (32 °F) is not allowed regardless of the freezing point

of the coolant.

WARNING!

The warranty does not cover damage occurring from use of improper

coolant.

Temperature limits

Ambient temperature: See the technical data of the drive/unit.

Freeze protection: The freezing point of the coolant is determined by the

concentration of heat transfer fluid in the mixture.

The higher the concentration of heat transfer fluid, the higher the viscosity of the

coolant. This results in a higher pressure loss in the system.

The nominal current ratings of drive system modules apply to Antifrogen®L / water

solution of 25/75 (volume). For derating with other ratios, contact your local ABB

representative.

Update notice

The temperature of the coolant must be controlled according to the tables below.

Minimum coolant inlet temperature: Condensation is not allowed. The minimum

coolant temperature to avoid concentration (at an atmospheric pressure of 100 kPa)

is shown below as a function of the relative humidity (ϕ) and the ambient temperature

(Tair).

= Not allowed as standard but the coolant temperature must be 5 °C or above. Consult an ABB

representative if operation below coolant temperature 5 °C is required.

Example: At an air temperature of 45 °C and relative humidity of 65% the coolant temperature may not

be below +36.8 °C.

Maximum coolant inlet temperature for ACS800 liquid cooled drive

Drive with the optional cooling unit (ACS800-1007LC):

• 38 °C when the drive output capacity is not derated

• 38 °C...45 °C when the drive output capacity is derated by 1% per 1 °C

temperature increase.

Drive without the optional liquid cooling unit (ACS800-1007LC):

• 42 °C when the drive output capacity is not derated

• 42 °C...48 °C when the drive output capacity is not derated by 1% per 1 °C

temperature increase.

Maximum temperature rise: 13 °C, depends on the mass flow.

Tair(°C) Min. Tcoolant(°C)

ϕ= 95% ϕ= 80% ϕ= 65% ϕ= 50% ϕ= 40%

54.3 1.9 -0.9 -4.5 -7.4

10 9.2 6.7 3.7 -0.1 -3.0

15 14.2 11.5 8.4 4.6 1.5

20 19.2 16.5 13.2 9.4 6.0

25 24.1 21.4 17.9 13.8 10.5

30 29.1 26.2 22.7 18.4 15.0

35 34.1 31.1 27.4 23.0 19.4

40 39.0 35.9 32.2 27.6 23.8

45 44.0 40.8 36.8 32.1 28.2

50 49.0 45.6 41.6 36.7 32.8

55 53.9 50.4 46.3 42.2 37.1

Update notice

Pressure limits

Base pressure: 100...150 kPa (recommended): 200 kPa (maximum). “Base

pressure” denotes the pressure of the system compared with the atmospheric

pressure when the cooling circuit is filled with coolant.

Air counterpressure in the expansion tank: 40 kPa

Design pressure (Ps): 600 kPa

Nominal pressure difference (between main in/out lines): 120 kPa with 25(75%

(volume) coolant solution, 150 kPa with 50/50% coolant solution.

Maximum pressure difference (between main in/out lines): 200 kPa

Update notice

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