ABB ACx580-01 Series Bedienungsanleitung

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ABB LV AC DRIVE

User Manual for PIHF Harmonic Filters

Applicable to ACS510/ACS530

ACx580-01/04

ACS880-01/04

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List of Related Manuals

Drive Manuals and Guides Code (English) Code (Chinese)

ACS510 Frequency Converter User Manual 3ABD00017199 3ABD00016170

ACS530 Frequency Converter Hardware Manual 3AXD50000035400 3AXD50000035399

ACS530 Standard Firmware Manual 3AXD50000035402 3AXD50000035401

ACS580-01 Frequency Converter Hardware Manual 3AXD50000019738 3AXD50000018826

ACS580 Standard Firmware Manual 3AXD50000016097 3AXD50000016430

ACS580-04 Drive Module Hardware Manual 3AXD50000015497 3AXD50000016428

ACH550-01 Frequency Converter User Manual 3AFE68258537 3ABD00036052

ACH580 Standard Firmware Manual 3AXD50000027537 3ABD00045445

ACH580-01 Frequency Converter Hardware Manual 3AUA0000076331 3ABD00045444

ACH580-04 Drive Module Hardware Manual 3AXD50000048685 3ABD00046059

ACQ580 Standard Firmware Manual 3AXD50000035867 3ABD00045443

ACQ580-01 Frequency Converter Hardware Manual 3AXD50000035866 3ABD00045442

ACQ580-04 Drive Module Hardware Manual 3AXD50000048677 3ABD00046061

ACS880-01 Hardware Manual 3AUA0000078093 3AXD50000009104

ACS880-04

Hardware Manual 3AUA0000128301 3AXD50000023005

ACS880 Primary Control Program Firmware Manual 3AUA0000085967 3AXD50000009105

Tools and Maintenance Manual

Drive composer PC

Tool User Manual 3AUA0000094606

3ABD00045569 Rev D

Effective Date: 2021-02-01

@ 2021 ABB Beijing Drive Systems Co., Ltd

Table of Contents 3

Table of Contents

1. Manual Introduction

2. Safety Instructions

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety of Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Guide on Installation and Debugging of Filters

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Further Information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Product Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Document library on the Internet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4 Table of Contents

Safety Instructions 5

Safety Instructions

Contents

The safety instructions necessary to the installation, operation and

maintenance of harmonic filter units are described in this chapter. Ignoring

these safety instructions may result in personal injury or damage to filters,

drives, motors or other drive equipment. Please read this chapter carefully

before operating the filter.

Safety of installation and maintenance

General safety instructions

Warning! All electrical installation and maintenance of harmonic filters

shall be performed by qualified electrical engineers.

The harmonic filter and its connecting devices shall be grounded.

Never try any operation on the harmonic filter that has been powered on.

After the power supply is cut off, the capacitor of the intermediate circuit

shall be discharged for 5 minutes before operating the frequency converter,

motor or motor cable. Before starting the operation, a voltage multimeter

shall be used to check whether the incoming and outgoing terminals of

harmonic filter have been discharged.

6 Safety Instructions

Safety instructions for harmonic filters

1. PIHF harmonic filter is matched with the frequency converter, which can only

be mounted at the power inlet of the frequency converter.

2. The power of the selected filter shall be matched with that of the frequency

converter as far as possible, to obtain the best filtering effect. If not

matched, the filter with the higher power can be used for that with the lower

power, but the filtering effect may be reduced.

3. A single PIHF filter can be used to power multiple frequency converters, but

the total load shall not exceed the rated power value of PIHF filter.

4. The reactor in the filter is a heat generating device. It shall be mounted to

keep a heat dissipation space of at least 150mm around the filter. When two

filters are mounted in parallel, the distance between the filters shall be at

least 200mm.

5. The capacitor in the filter is a temperature-sensitive device, of which the

ambient temperature shall be kept below 50 ℃.

6. A reliable ground wire shall be connected for mounting according to the

wiring instructions in the circuit diagram.

7. If the harmonic filter needs to be operated, first measure whether there is

any residual dangerous voltage on the incoming and outgoing terminals of

the filter.

Grounding

Warning! Ignoring the following instructions may cause personal injury

or death, and increase electromagnetic interference and equipment

damage.

In any case, the harmonic filter, drive and its connecting equipment shall be

grounded to ensure personal safety and reduce electromagnetic radiation and

interference.

The size of the grounding conductor shall meet the requirements of local safety

regulations.

Guide on Installation and Debugging of Filters 7

Guide on Installation and

Debugging of Filters

Contents

The operating principle and structure of the harmonic filter are briefly

described in this chapter.

Product overview

Wiring diagram

The harmonic filter is a low-pass filter that suppresses high-frequency harmonic

currents on the input side of the drive. The figure below shows a drive system

with harmonic filters.

8 Guide on Installation and Debugging of Filters

Wiring diagram of single filter (1.5-250kW)

Guide on Installation and Debugging of Filters 9

Wiring diagram of parallel filters (250-400kW)

1. The input terminals (U1,V1,W1) of the parallel filter are all connected to the power

supply side, and the output terminals (U2,V2,W2) are all connected to the incoming

line side of the frequency converter.

2. The over-temperature protection terminals of the parallel filter are connected in

series before connection into the frequency converter.

3. Before connecting the contactor, A1-A2, B1-B2, and C1-C2 short-connected plates

(short-connected for factory default ) shall be removed, and the rated current of the

contactor shall be greater than Ifilter.It is recommended to use AC-3 contactors.

4. When connecting in parallel, the contactors with disconnected capacitors on each

filter shall be allocated separately, and it is not allowed to share one contactor with

several filters.

5. It is recommended that the cable length between the filter and the frequency

converter should not be greater than 10 meters.

10 Guide on Installation and Debugging of Filters

Electrical diagram

The figure below shows the electrical diagram of harmonic filters.

Model label

Harmonic content: 10=10%

Rated voltage: 4=400V

Rated current: 0004=4A

Product: PIHF harmonic filter

PIHF-xxxx-x-xx

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