ABB ACS 600 Benutzerhandbuch

ACS 600 Frequency Converters

equipped with Standard Application Program 5.x

ACS 600 Start-up Guide

This manual includes:

• ACS 600 initialisation using the Control

Panel

• First start

• Rotation direction check

• Start through a digital input

• Speed control using the Control Panel

and through an analogue input

3BFE 64049224 R0125

EFFECTIVE: 26.08.1998

SUPERSEDES: None

This Guide describes the basic start-up procedure of the

ACS 600 frequency converter equipped with the Standard

Application Program 5.x.

See the

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for more information on

• the use of the Control Panel,

• the control connections,

• the Parameters,

• the fault tracing.

Start-up Guide

Standard Application Program 1

START-UP PROCEDURE

1 – SAFETY

The start-up procedure must only be carried out by a qualified electrician.

The safety instructions must be followed during the start-up procedure. See the

appropriate hardware manual for the safety instructions.

The ACx 600 must not be powered up more than five times in ten minutes to avoid

charging resistor overheating (no limitation for ACS 600 MultiDrive and ACx 607

units -0760-3, -0930-5, -0900-6 or above).

Check the installation before the start-up procedure. See the installation checklist from the

appropriate hardware/installation manual.

Check that starting the motor does not cause any danger.

It is recommended having the driven equipment disengaged when first start is performed if

there is the risk of damage to the driven equipment in case of incorrect rotation direction of

the motor.

2 – POWER-UP

Apply mains power. The Control Panel first enters the

panel identification data ...

... then the Identification Display of the drive ...

...and after a few seconds the Control Panel automatically

enters the Actual Signal Display.

Drive set-up can be started.

CDP312 PANEL Vx.xx

.......

ACS 600 xx kW

ID NUMBER 1

1 -> 0.0 rpm O

FREQ 0.00 Hz

CURRENT 0.00 A

POWER 0.00 %

Start-up Guide

Standard Application Program

3 – START-UP DATA ENTERING (Parameter Group 99)

Select the language. The general parameter setting

procedure is given below.

The general parameter setting procedure:

• Press

PAR

to select parameter mode.

• Press or to scroll Parameter Groups (10 to 99).

• Press or to scroll parameters within the

Parameter Group.

• Select a new value by

ENTER

(brackets appear around

the parameter value) and or . (Fast change by

or .)

• Press

ENTER

to accept the new value (brackets

disappear).

Select the Application Macro. The general parameter

setting procedure is given above.

The default value FACTORY is suitable in most cases. A detailed

description of the Application Macros is included in

Firmware Manual.

Select the motor control mode. The general parameter

setting procedure is given above.

DTC is suitable in most cases. The SCALAR control mode is

recommended

• for multimotor drives when the number of motors connected to the

ACS 600 is variable.

• when the nominal current of the motor is less than 1/6 of the nominal

current of the inverter.

• when the inverter is used for test purposes with no motor connected.

START-UP PROCEDURE

1 -> 0.0 rpm O

99 START-UP DATA

01 LANGUAGE

ENGLISH

1 -> 0.0 rpm O

99 START-UP DATA

01 LANGUAGE

[ENGLISH]

1 -> 0.0 rpm O

99 START-UP DATA

02 APPLICATION MACRO

[ ]

1 -> 0.0 rpm O

99 START-UP DATA

04 MOTOR CTRL MODE

[DTC]

Start-up Guide

Standard Application Program 3

Enter the motor data from the motor nameplate.

Note:

Set the motor data exactly the same as on the motor

nameplate. For example, if the motor nominal speed is

1440 rpm on the nameplate, setting the value of Parameter

99.08 MOTOR NOM SPEED to 1500 rpm results in wrong

operation of the drive.

Nominal voltage. The general parameter setting procedure

is given on Page 2.

Allowed range: 1/2 ·

... 2 ·

of ACS 600. (

Nrefers to the highest

voltage in each of the nominal voltage ranges: 415 VAC for 400 VAC

units, 500 VAC for 500 VAC units and 690 VAC for 600 VAC units.)

Nominal current. The general parameter setting procedure

is given on Page 2.

Allowed range: 1/6 ·

2hd

... 2 ·

2hd

of ACS 600

Nominal frequency. The general parameter setting

procedure is given on Page 2.

Range: 8 ... 300 Hz

Nominal speed. The general parameter setting procedure

is given on Page 2.

Range: 1 ... 18000 rpm

START-UP PROCEDURE

M2AA 200 MLA 4

1475

1470

1475

1770

32.5

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no 35

690 Y

400 D

660 Y

380 D

415 D

440 D

VHz kW r/min A cos IA/IN tE/s

Ins.cl. F IP 55

IEC 200 M/L 55

3motor ABB Motors

380 V

Mains

Voltage

1 -> 0.0 rpm O

99 START-UP DATA

05 MOTOR NOM VOLTAGE

[ ]

1 -> 0.0 rpm O

99 START-UP DATA

06 MOTOR NOM CURRENT

[ ]

1 -> 0.0 rpm O

99 START-UP DATA

07 MOTOR NOM FREQ

[ ]

1 -> 0.0 rpm O

99 START-UP DATA

08 MOTOR NOM SPEED

[ ]

Start-up Guide

Standard Application Program

Nominal power. The general parameter setting procedure is

given on Page 2.

Range: 0... 9000 kW

When the motor data has been entered a warning appears.

It indicates that the motor parameters have been set, and

the ACS 600 is ready to start the motor identification

(ID magnetisation or ID Run).

Select the motor identification. The general parameter

setting procedure is given on Page 2.

The default value NO is suitable for most applications. It is applied in this

basic start-up procedure.

The ID Run (STANDARD or REDUCED) should be selected instead if:

• Operation point is near zero speed.

• Operation at torque range above the motornominaltorque withinwide

speed range and without any pulse encoder (i.e. without any

measured speed feedback) is required.

See the

Firmware Manual

for the ID Run procedure.

4 – IDENTIFICATION MAGNETISATION

with Motor ID Run selection NO

Press the

LOC/REM

key to change to local control (L

shown on the first row).

Press the to start the magnetisation. The motor is

magnetised at zero speed for 20 to 60 s. Two warnings are

displayed:

• The upper warning is displayed while the magnetisation

is on.

• The lower warning is displayed after the magnetisation is

completed.

START-UP PROCEDURE

1 -> 0.0 rpm O

99 START-UP DATA

09 MOTOR NOM POWER

[ ]

1 -> 0.0 rpm O

** WARNING **

ID MAGN REQ

1 -> 0.0 rpm O

99 START-UP DATA

10 MOTOR ID RUN

[NO]

1 L-> 0.0 rpm I

** WARNING **

ID MAGN

1 L-> 0.0 rpm O

** WARNING **

ID DONE

Start-up Guide

Standard Application Program 5

5 – ROTATION DIRECTION OF THE MOTOR

Check the rotation direction of the motor.

• Press

ACT

to get the status row visible.

• Increase the speed reference from zero to a small value

by pressing

REF

and then or ( or ).

• Press (Start) to start the motor.

• Check that the motor is running in the desired direction.

• Stop the motor by pressing .

To change the rotation direction of the motor:

• Disconnect mains power from the ACx 600, and wait5 minutes for the

intermediate circuit capacitors to discharge. Measure the voltage

between each input terminal (U1, V1 and W1) and earth with a

multimeter to ensure that the frequency converter is discharged.

• Exchange the position of two motor cable phase conductors at the

motor terminals or at the motor connection box.

• Verify your work by applying mains power and repeating the check as

described above.

6 – SPEED LIMITS AND ACCELERATION/DECELERATION TIMES

Set the minimum speed. The general parameter setting

procedure is given on Page 2.

Set the maximum speed. The general parameter setting

procedure is given on Page 2.

Set the acceleration time 1. The general parameter setting

procedure is given on Page 2.

Note:

Check also acceleration time 2, if two acceleration

times will be used in the application.

Set the deceleration time 1. The general parameter setting

procedure is given on Page 2.

Note:

Set also deceleration time 2, if two deceleration

times will be used in the application.

START-UP PROCEDURE

1 L->[xxx] rpm I

FREQ xxx Hz

CURRENT xx A

POWER xx %

forward

direction

reverse

direction

1 L-> 0.0 rpm O

20 LIMITS

01 MINIMUM SPEED

[ ]

1 L-> 0.0 rpm O

20 LIMITS

02 MAXIMUM SPEED

[ ]

1 L-> 0.0 rpm O

22 ACCEL/DECEL

02 ACCELER TIME 1

[ ]

1 L-> 0.0 rpm O

22 ACCEL/DECEL

03 DECELER TIME 1

[ ]

Start-up Guide

Standard Application Program

7 – STARTING THE DRIVE THROUGH THE I/O INTERFACE

As default the external start/stop signal is read from the

digital input DI1, and the external speed reference from the

analogue input AI1.

Starting through a digital input:

• Press the

LOC/REM

key to change to external control

(no L visible on the first row of the panel display).

• Switch on digital input DI1.

Drive starts. The motor is accelerated to a speed

determined by the voltage level of analogue input AI1.

Valid if the factory macro is

selected. See Parameter

99.02 APPLICATION MACRO.

8 – STOPPING THE MOTOR

Stopping when in local control: Press .

Stopping when in external control: Switch off digital input

DI1. Valid if the factory macro is

selected. See Parameter

99.02 APPLICATION MACRO.

Press the

LOC/REM

key to change between local and

external control.

START-UP PROCEDURE

ABB Industry Oy

Drives

P.O.Box 184

FIN-00381 HELSINKI

FINLAND

Telephone: +358-10 22 2000

Telefax: +358-10-22 22681

3BFE 64049224 R0125

EFFECTIVE: 26.08.1998 EN

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