ABB CPS6000 Bedienungsanleitung

Page 1

Document – 850025053

CPS6000 Power System

• Wire cutters and strippers • Digital meter, +/- 0.02% • 5/16”and 3/8” nut drivers and sockets

• Heat shrink gun • Screw Drivers (#1 and #2 Phillips)

• Torque wrench (0-240 in-lb / 28 Nm) • Cable crimpers

Information – Tools Required

For systems with rear access AC terminal box.

The shelf is installed with a minimum gap of 3/4 inch below the system to allow proper airflow. Attach the CPS

shelf to the frame using a minimum of twelve (six on each side) of the 12-24 screws included with the shelf.

QUICK START GUIDE

Page 2

Step # 1 – Connect DC Reference (CO) Ground

Use a 1/4” diameter double-hole lug on 5/8”center (Not provided) to ground the chassis as shown in the figure

below. Torque connection to 65 in-lbs. The DC reference ground is connected to the return bus as shown below.

Use a 3/8” diameter double-hole lug on 1” centers (Not provided).

DC Reference

Ground

Chassis (safety)

Ground

Step # 2 – Connect AC Input cords

Each Rectifier shelf comes equipped with rear access terminal blocks and conduit fittings for ac connection.

The AC feeds may be either 110 VAC or 208/220VAC depending on the rectifier type used.

Caution: Ensure ac power is OFF and use appropriate lock-out tag-out procedures before continuing with ac

connections.

Caution: When connecting to utility source, ensure all local and national wiring rules are being complied with.

Caution: When routing AC cables ensure cable does not come in contact with sharp or rough surfaces that may

damage insulation and cause a short circuit. Make sure cable does not come in contact with any pinch

points such as doors.

Page 3

The figure (right) shows the DC circuit description for the

distribution system. The system is equipped with 20 (19” panel) or

26 (23” panel) bullet-style distribution positions. Each of the

positions in the distribution panel are selectable between either

battery inputs or load outputs.

Breaker sizes up to 250A, TPS fuses to 70A and GMT fuses to 12A are

available. DC Connections are made with double hole lugs on ¼-20

studs on 5/8” centers. The maximum tongue width for breaker

connections is 0.68”.

Load and battery cabling, showing multi-pole adapters

installed in distribution space

The correct multi-pole adapters must be used with multi-

pole breakers

Step # 3 – Connect DC Output to Loads and Batteries

Ordering code Description Picture

850021775 2 - pole Adapter bus for 100-150A breakers; used for 3/8” on 1” lugs (order 2 per 3pole breaker to

accommodate load and return lugs.)

850021955 3 - pole Adapter bus for 200-250A breakers; Centered connection (order 2 per 3 pole breaker to

accommodate load and return lugs.)

Page 4

J5 LAN

J4 Office

Alarms

J3 Alarm

Inputs

J2 Thermal probes

Step # 5 – Rectifier Installation

To install a rectifier, remove the rectifier from all of it’s packing material and unlatch the handle as shown above.

Firmly push the rectifier into the rectifier slot until the connector on the rear of the rectifier engages with the

connector at the back of the rectifier slot on the CPS shelf. The latch will pop most of the way up when the rectifier

is properly seated. Push the latch up into the latched position to complete engagement.

Step # 4 – Controller Connections

Connect LAN, Office Alarm, Alarm Inputs and Thermal Probes to J5, J4, J3 and J2 respectively as shown right.

Special Cables are available for these purposes if required.

Step # 6 - Initial Start Up

Verify that all AC, DC and Alarm connections are complete and secure. Once this is complete, the AC input breakers

may be turned on. If rectifiers have not yet been installed, install rectifiers now as described previously. As each

rectifier is installed, the controller automatically identifies the new rectifier and begins communication.

If there are no alarms, make any adjustments to the default settings on the controller that are required for this

installation. Refer to the Pulsar Plus Product Manual for issues like web pages, craft port and changes to settings.

Most functions in software are intuitive by referring to the menu map listed in the detail Manual

Page 5

Voltage

Test Jacks

Navigation

RS232 and Ethernet

Ports to plug in a PC

to use Web Pages

Plant Status LEDs

LCD

Display

Voltage

Test Jacks

Navigation

RS232 and Ethernet

Ports to plug in a PC

to use Web Pages

Plant Status LEDs

LCD

Display

The backlight of the four-line LCD display changes color

to reflect the system alarm status as follows:

Green Normal

Amber Minor Alarms Present

Red Major Alarms Active

The up and down arrow keys can be used to adjust

screen contrast when the controller is displaying the

default screen. The left and right arrow keys are used to

navigate the menus and the up and down arrow keys are

used to change values when configuring the system. A

black box highlighting a menu item indicates that the

item has sub-menus. Full configuration details and

Menu structure are available in the Product Manual.

Information: Controller Basic Operation

Information: Controller Menu

Page 6

Ordering Codes Descriptions

CC109142980 QS873A Thermal Probe

CC848817024 B: 10’ controller to thermal probe wireset

CC109157434 B: 20’ controller to thermal probe wireset

CC848822560 C: 1’ thermal probe to thermal probe wireset

848719803 C: 5’ thermal probe to thermal probe wireset

CC848822321 C: 10’ thermal probe to thermal probe wireset

Ordering Codes Descriptions

108958422 ES771A Voltage Monitor Card

CC848791517 D: 2 ½’ ES771A to probe wireset

CC848797290 D: 6’ ES771A to probe wireset

848719829 D: 10’ ES771A to probe wireset

CC848791500 G: 4’ ES771A to ES771A or controller wireset

848652947 G: 10’ ES771A to ES771A or controller wireset

Temperature Measurement Temperature and Voltage Measurement

Information: Office Alarm Connections

All standard controller output alarm connections are available from the output connector. Connector J4 provides

access to the primary customer alarm output interface. Connector J4 is a 20-pin right angle header with latching

capability. Standard color coded cable assemblies are available.

Office Alarm Cables:

Discrete Wire 15ft: CC109157442

Discrete Wire 50ft: CC848817635

Discrete Wire 150ft: CC848817643

Contact technical field support for additional cable options.

48V Standard Pin Color

PCR Power Critical 1BL

PCR_C 11 BL-BK

PMJ Power Major 2O

PMJC 12 O-BK

PMN Power Minor 3G

PMN_C 13 G-BK

R1 Battery on Discharge (BD) 4BR

R1_C 14 W-BK

R2 AC/Multiple AC Fail (ACF) 5S

R2_C 15 BK-W

R3 Rectifier Fail (RFA) 6BL

R3_C 16 BL-R

R4 Very Low Voltage 7O

R4_C 17 R

R5 Fuse Alarm (External FAJ2) 8G

R5_C 18 R-G

R6 High Voltage (HV) 9BR

R6_C 19 R-W

R7 Unassigned

(User Configurable) 10 S

R7_C 20 R-BK

Information: 1 – Wire Battery Temp and Voltage Monitor

Battery Monitoring is accomplished with a “Daisy Chained” series of probes connected to J3. The Probes are used

to monitor battery temperature and voltage (ES771 required to monitor voltage). Bolt the Probe under the “–”

terminal connector hardware; NOT under the connecting Lug.

Page 7

Version Date Description of the change

1.0 07/2012 Initial release

2.0 07-11-2023 Updated as per ABB template

Change History (excludes grammar & clarifications)

Page 8

We reserve the right to make technical changes or modify the

contents of this document without prior notice. With regard

to purchase orders, the agreed particulars shall prevail.

ABB does not accept any responsibility whatsoever

for potential errors or possible lack of information in this

document.

We reserve all rights in this document and in the subject matter and

illustrations contained therein. Any reproduction, disclosure to third

parties or utilization of its contents – in whole or in parts – is

forbidden without prior written consent of ABB.

ABB

601 Shiloh Rd.

Plano, TX USA

abbpowerconversion.com

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