ABB Infinity S J5964803 L209 Bedienungsanleitung

QUICK START GUIDE

Page 1

Infinity S 19" Universal Power Shelf

Models: J5964803 L209-L216

• Sockets - 5/16”, 7/16”, etc.

• Screwdrivers - Philips #1 and #2, Flat small

Inter-Shelf Bracket

Step 2 - Connect Chassis Ground

Lug Landings: #10 double-hole on 5/8-inch center

(lugs not provided)

Some applications may rely on frame mounting

screws for shelf ground omitting the chassis ground

cable.

Minimum 10 AWG wire is recommended.

Torque 10-32 screws to 30 in-lb (3.4Nm) - 5/16”

socket. Knockout

2 Adjacent Shelves

Mounting Ears

Chassis Ground

AC Wiring Box

Tools required

• Wire cutters and strippers

• Cable crimpers

• Torque wrench - 0-65 in-lb (0-10Nm)

Step 1 - Mount Shelf

1. Reposition mounting ears as required - 4 screws

each. Torque to 25 in-lb (2.8Nm) - Phillips

screwdriver.

2. Install Inter-Shelf brackets between adjacent

shelves (optional). Torque to 25 in-lb (2.8Nm) - Philli

screwdriver

3. Attach shelf to the frame using a minimum of four

screws (two on each side) - 12-24 (provided). Torque

to 35 in-lb (4Nm) - 5/16” socket.

Universal Power Shelves accept +24V and –48V rectifiers and converters.

Primary shelf (L209, L211, L213, & L215) includes controller slot. Install shelf immediately below distribution, if used.

Expansion shelf (L210, L212, L214, & L216) includes cables and hardware to connect to an adjacent shelf.

No vertical spacing is required. Provide 2 inch minimum clearance at back of shelf for rectifier airflow.

Refer to Infinity S Flex Power System Brochure for details and accessories.

QUICK START GUIDE

Page 2

AC Cords - AC3

AC receptacles for each rectifier are on the rear (no AC wiring box).

Connect 120V~ / 200-240V~ , 50-60Hz AC cords with C19 receptacle to each

shelf AC connector - see Information: AC Cord Options.

Terminal Block - AC5, AC6, AC7

AC terminal block is in the AC box on the rear.

Connect 120V~ / 200-240V~ / 277V~, 50-60Hz AC to the detachable input terminal block in wiring box - knockout

for 3/4” conduit or cord grip.

1. Strip and Torque - see below

2. Pull on wires to verify secure connection.

Step 4 - Connect DC Output

Connections are on the rear under covers.

Note:

Single voltage systems require +24V OR –48V connections.

Dual voltage systems require +24V AND –48V connections.

Bus Connection - to adjacent shelf

Install inter-shelf buses joining +24V, -48V, and

RETURN outputs of adjacent shelves.

Torque to 65 in-lb (7.3 Nm)

Cable Connection - to stand-alone shelf

Lug Landings - 2 x 1/4” on 5/8” center, 0.7” (18mm) max. tongue width.

Connect cables with suitable lugs to +24V, -48V, and RETURN.

Torque to 65 in-lb (7.3 Nm)

Step 3 - Connect AC Input

External Feed Protector - see Information: Rectifier Options

Danger: Turn OFF and lock-out tag-out the AC source before making AC connections.

Follow all local and national wiring rules.

List Rectifiers per Feed

AC3 - IEC320 C20 Receptacles- 1-phase

AC6 - Terminal Block - 3-phase delta

AC7 - Terminal Block - 3-phase wye

AC6

delta

AC3

1-phase

Strip - 10 mm Torque - 7 in-lb (0.75 Nm)

3-phase

Strip-12 mm

Torque - 16 in-lb (1.75 Nm)

AC7

wye

-48V Connections

covers removed

Inter– shelf

bus

Dual Lug Landings

RETURNs covers

shown

2 Adjacent Shelves

AC5

Input

211,212

215,216

ACS

-Terminal Block

-1-phase

213,214

209,210

1111

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AWGmax

QUICK START GUIDE

Page 3

CAUTION: Verify battery voltage and polarity with a voltmeter before proceeding.

Note: RETURN must be externally connected to DC Reference (CO) ground.

Note: External DC protectors must be installed in the non-grounded (non-RETURN) side of the DC path.

Step 5 - Set Controller Jumpers - Primary Shelf Only

Set LAN Port and Relay per Galaxy Pulsar Edge Controller Quick Start Guide

Step 6 - Install Controller - Primary Shelf Only

Install Controller in shelf controller slot per Galaxy Pulsar Edge Controller Quick Start Guide

Step 7 - Set Shelf Switches

Shelf Switches are on rear - figure above.

SW1 - Set Rectifier output voltage for shelf: 48V or 24V.

SW2 - Set Shelf Number: 1 for 1st shelf, 2 for 2nd shelf, etc.

Note: ID conflict alarm will occur if two shelves are set to same number.

Step 8 - Install Signal and Communications Cables

Connectors are on rear - figure above.

1. J1 Alarms - office alarms and signals. See Information: Alarm Connections.

2. J3-4 Shelf-to-Shelf communication - Connect adjacent shelves. Connect 1-Wire Battery Temp and Voltage Monitor

(optional).

3. J5 LAN - Connect to Ethernet network.

4. J7 Distribution Panel signals - Connect to Distribution Panel if present.

Step 9 - Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar Edge

Controller Quick Start Guide - Optional

1. Connect 1-Wire Battery Temp and Voltage Monitor to upper J3/J4 connector on Rectifier Shelf with controller.

USB Craft Port

Shelf to Shelf Distribution

signals cables

SW2 Shelf ID Switches

SW1 Output

Voltage Switch

1-Wire Battery Temp Monitor

J5 LAN Port

Shelf to Shelf cable

Distribution Shelves if present

Primary Rectifier Shelf with

controller

Expansion Rectifier Shelf

without controller

if present

J1 Alarm Inputs and Outputs

Signal Connection and Shelf ID Switches

1111

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QUICK START GUIDE

Page 4

Step 11 - Initial Start Up

1. Verify that all AC, DC and Alarm connections are complete and secure.

2. Turn on AC input breakers.

3. If there are no alarms, make required adjustments to the default settings on the controller for this installation.

Step 12 - Configure Controller per Galaxy Pulsar Edge Controller Quick Start

Guide

Verify and edit controller basic configuration parameters per site engineering instructions.

Information: Rectifier and Converter Options

Step 10 - Install Rectifiers and Converters

Rectifier

Input

Output DC Recommended AC Breaker

Voltage Current 1-Phase 3-phase

AC3 AC5 AC6 - delta AC7 - wye

NE075AC48ATEZ

75A 25A 25A1

+24V Orange

100A 20A 20A 40A 20A2

44A 20A 20A

Converter

Input DC Output DC

Voltage Current3Voltage Current

NE030DC48A 81A max 75A

NE040DC48A 108A max 50A

+24V Orange

NE075DC24A 54A max 100A

Open the faceplate by sliding the

faceplate latch to the left until the

faceplate releases and swings

outward.

Slide the unit into the slot until it engages with

the back of the shelf. Swing the faceplate closed

to fully seat the unit. Verify the faceplate is

latched.

1. 480 Vac Line to Line

2. 380 Vac Line to Line

3. Maximum current at full load and end of discharge voltage ( 21Vdc or 42Vdc )

Slide the unit into the slot

approximately 3/4 of the way

277Vac

48Vdc

208-240

Vac

48Vdc

novae

48Vdc

-48Vblue

208-240

Vae

48Vdc

NE050AC48ATEZ

NESOECO48ATEZ

novae

48Vdc

NE0100AC24ATEZ

208-240

Vac

24Vdc

NE100EC024ATEZ

novae

24Vdc

-48Vblue

75A

30A

25A

20A

SOA

20A

2"2A

20A

24Vde

24Vdc

48Vdc

S0A

40A

48Vde

48Vdc

24Vdc

1111

11111,1,

30A

20A

QUICK START GUIDE

Page 5

IEC Style AC Cords 12 AWG

Part Num

CC848847368 No plug 8 ft

CC848850792 5-15P 8 ft

CC848850801 5-20P 8 ft

CC848850826 6-15P 8 ft

CC848850834 6-20P 8 ft

850044361 L5-15P 15 ft

850044362 L5-20P 15 ft

CC848895961 L6-20P 15 ft

Information: Alarm Connections

See the Infinity S-Flex Power System Brochure for details.

Alarm connections are on the rear of the shelf.

Change alarm descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.

Pin Color Signal1 Default2

User Configurable Alarm Input

White User Configurable Alarm Input Aux Major

Alarm Battery Supply (ABS)

Power Major Relay Return PMJ Return

Power Minor Relay Return

Red/White Relay 1 Return

White/Black

Red User Configurable Alarm Input SPD Fail

Green User Configurable Alarm Input

Power Major Relay

Power Minor Relay PMN

Green/White BD/VLV

White/Red Relay 2 Return

Fuse Alarm Major (FAJ)

1. Relays 1 - 4 are user configurable.

2. Customer specific factory defaults - see the Quick Start Guide Supplement.

3. Positive Temperature Coefficient resistor protected battery voltage provides up to 0.5A for external alarm circuits.

Information: Rectifier and Converter Options

1 Black

Red/Black

4 Orange

Orange/Black

8 Blue/Red

Blue

Green/Black

Blue/Black

Orange/Red

Plug

PTC3 Protected

VBUS-/ABS

Relay2

Relay3andRelay4Return

Relay4

Relayl

Relay3

Length

Standard

Factory

DoorOpen

PMN

Return

BD/VLVReturn

Fail

(ACF)

FA.J

and

Relay4Retum

ACFail

Relay4

PMJ

ACF

Return

1111

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QUICK START GUIDE

Page 6

Alarm Cables - Reference Only.

See Infinity S Flex Power System Brochure for details.

CC848890161 5 ft

CC848890178 15 ft

CC848890186 50 ft

CC848890194 150 ft

Specifications and Application

• Specifications and Ordering Information – are in brochures listed in Reference Documents.

• External Surge Protective Devices (SPDs) - are required on all AC inputs.

Equipment Safety is Approved in IEC 60664-1 Installation Category II environments.

• Equipment and subassembly ports -

1. are suitable for connection to intra-building or unexposed wiring or cabling;

2. can be connected to shielded intra-building cabling grounded at both ends.

• Grounding / Bonding Network – Isolated Ground Plane (Isolated Bonding Network) or Integrated Ground Plane (Mesh-

Bonding Network, or Common Bonding Network).

• Installation Environment - Network Telecommunication Facilities, OSP, or where NEC applies.

• DC Returns - Isolated DC return (DC-I) or Common DC return (DC-C).

Reference Documents

These documents are available at abbpowerconversion.com

850035894 Galaxy Pulsar Edge Quick Start Guide

CC848815341 Pulsar Edge Controller Family Product Manual

Infinity S Flex Power System Brochure

Document Title

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Page 7

We reserve the right to make technical changes or modify the

contents of this document without prior notice. With regard

to purchase orders, the agreed particulars shall prevail.

ABB does not accept any responsibility whatsoever

for potential errors or possible lack of information in this

document.

We reserve all rights in this document and in the subject matter and

illustrations contained therein. Any reproduction, disclosure to third

parties or utilization of its contents – in whole or in parts – is

forbidden without prior written consent of ABB.

ABB

601 Shiloh Rd.

Plano, TX USA

abbpowerconversion.com

1111

11111,1,

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