ABB RELION REX640 Bedienungsanleitung

—

RELION® PROTECTION AND CONTROL

REX640

Product Guide

Contents

1. Description..................................................................... 3

2. Application packages..................................................... 3

3. Relay hardware ............................................................. 4

4. Local HMI.......................................................................7

5. Application................................................................... 10

6. Supported ABB solutions............................................. 18

7. Control......................................................................... 20

8. Arc flash protection ..................................................... 20

9. Power transformer differential protection...................... 20

10. Measurements............................................................ 21

11. Power quality.............................................................. 21

12. Fault locator................................................................ 21

13. Disturbance recorder...................................................21

14. Event log..................................................................... 22

15. Recorded data............................................................ 22

16. Load profile................................................................. 23

17. Trip circuit supervision.................................................23

18. Self-supervision...........................................................23

19. Access control and cybersecurity................................23

20. Station communication................................................23

21. Protection communication and supervision................. 26

22. Technical data.............................................................28

23. Mounting methods.................................................... 100

24. Selection and ordering data.......................................100

25. Modification Sales..................................................... 100

26. Accessories and ordering data.................................. 101

27. Tools.........................................................................102

28. Module diagrams...................................................... 104

29. Certificates................................................................ 113

30. References................................................................113

31. Functions, codes and symbols.................................. 114

32. Contents of application packages............................. 121

33. Document revision history......................................... 127

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this document.

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks

of their respective holders.

1MRS759144 A

REX640

Product version: 1

2 ABB

1. Description

REX640 is a powerful all-in-one protection and control relay for

use in advanced power distribution and generation applications

with unmatched flexibility available during the complete life

cycle of the device – from ordering of the device, through

testing and commissioning to upgrading the functionality of the

modular software and hardware as application requirements

change.

The modular design of both hardware and software elements

facilitates the coverage of any comprehensive protection

application requirement that may arise during the complete life

cycle of the relay and substation.

REX640 makes modification and upgrading easy and pushes

the limits of what can be achieved with a single device.

2. Application packages

REX640 offers comprehensive base functionality. However, it is

possible to further adapt the product to meet special installation

needs by including any number of the available optional

application packages into a single REX640 relay. For the

selected application packages, the functionality can be

extended by including the related add-on package. The

REX640 connectivity package guides the engineer in optimizing

the application configuration and its performance.

BASE

FUNCTIONALITY

Basic protection funtions

Supervision functions

Measurement functions

Circuit breaker control fuction

Disconnector control function

Other functions

Power transformer

protection package

Machine

protection package

Interconnection

protection package

Shunt capacitor

protection package

Line differential

protection package

Line distance

protection package

Feeder fault

locator package

Feeder earth-fault

protection extension package

APP1

APP2

APP3

APP4

APP5

APP6

APP7

APP8 Three-winding

transformer add-on

Synchronous

machine add-on

ADD1

ADD2

APP9

APP10

APP11

APP12

APP13

Network

autosynchronizer package

Busbar

protection package

Tap-changer control

package

Generator

autosynchronizer package

Petersen coil

control package

GUID-E397D6D3-D077-41CB-8ADB-58F4A91EB7E5 V1 EN

Figure 1. REX640 base and optional functionality

1MRS759144 A

REX640

Product version: 1 Issued: 2018-12-14

Revision: A

ABB 3

3. Relay hardware

The relay has mandatory and optional slots. A mandatory slot

always contains a module but an optional slot may be empty,

depending on the composition variant ordered.

Table 1. Module slots

Module Slot A1 Slot A2 Slot B Slot C Slot D Slot E Slot F Slot G

ARC1001 o

COM1001 ●

COM1002 ●

COM1003 ●

COM1004 ●

COM1005 ●

BIO1001 ● o o

BIO1002 ● o o

BIO1003 o

BIO1004 o

RTD1001 o o

AIM1001 o ●

AIM1002 o ●

SIM1001 o ●

PSM1001 ●

PSM1002 ●

PSM1003 ●

● = Mandatory to have one of the allocated modules in the slot

o = Optional to have one of the allocated modules in the slot. The population (order) of the modules in the optional slots depends on the composition

variant ordered.

1MRS759144 A

REX640

Product version: 1

4 ABB

GUID-5D4C7B10-17CA-4F59-B9E0-8024CB82CDE8 V1 EN

Figure 2. Hardware module slot overview of the REX640 relay

1Slot markings in enclosure (top and bottom)

2 Ready LED

1MRS759144 A

REX640

Product version: 1

ABB 5

Table 2. Module description

Module Description

ARC1001 4 × ARC sensor inputs (lense, loop or mixed)

COM1001 1 × RJ-45 (LHMI port) + 3 × RJ-45 + 1 × LD-SFP1)

COM1002 1 × RJ-45 (LHMI port) + 2 × LC + 1 × RJ-45 + 1 × LD-SFP

COM1003 1 × RJ-45 (LHMI port) + 3 × LC + 1 × LD-SFP

COM1004 1 × RJ-45 (LHMI port) + 2 × RJ-45 + 1 × LD-SFP + 1 × RS-485/IRIG-B + 1 × FO UART

COM1005 1 × RJ-45 (LHMI port) + 2 × LC + 1 × LD-SFP + 1 × RS-485/IRIG-B + 1 × FO UART

BIO1001/

BIO1003 14 × BI + 8 × SO

BIO1002/

BIO1004 6 × SPO + 2 × SPO (TCS) + 9 × BI

RTD1001 10 × RTD channels + 2 × mA channels (input/output)

AIM1001 4 × CT + 1 × CT (sensitive, for residual current only) + 5 × VT

AIM1002 6 × CT + 4 × VT

SIM1001 3 × combi sensor inputs + 1 × CT (sensitive, for residual current only) + 1 × VT

PSM1001 24...60 VDC, 3 × PO (TCS) + 2 × PO + 3 × SO + 2 × SSO

PSM1002 48...250 VDC / 100...240 VAC, 3 × PO (TCS) + 2 × PO + 3 × SO + 2 × SSO

PSM1003 110/125 VDC (77...150 VDC), 3 × PO (TCS) + 2 × PO + 3 × SO + 2 × SSO

PO = Power Output

SO = Signal Output

SPO = Static Power Output

SSO = Static Signal Output

1) Line distance/line differential protection communication + binary signal transfer, optical multimode or single-mode LC small form-factor pluggable transceiver (SFP)

The relay has a nonvolatile memory which does not need any

periodical maintenance. The nonvolatile memory stores all

events, recordings and logs to a memory which retains data if

the relay loses its auxiliary supply.

1MRS759144 A

REX640

Product version: 1

6 ABB

4. Local HMI

The LHMI uses rugged 7-inch high resolution color screen with

capacitive touch sensing technology. The user interface has

been carefully designed to offer the best situational awareness

to the user. Visualization of the primary process measurements,

events, alarms and switching objects’ statuses makes the local

interaction with the relay extremely easy and self-evident. The

LHMI provides a control point for the selected primary devices

via pop-up operator dialogs.

GUID-39EF750A-457B-4DCE-822B-E80359A4F53F V1 EN

Figure 3. Phasor presentation of measurements as an example of

local HMI pages

Additionally, the LHMI supports the engineer during the relay’s

testing, commissioning and troubleshooting activities. The

information, traditionally accessible through different paths

within the menu structure, is provided in collectively grouped

and visualized format.

GUID-1A1D14B1-CE6F-4D39-8397-16EE6FDB015D V1 EN

Figure 4. Test and commissioning support in the local HMI

The Home button at the bottom of the LHMI indicates the

relay’s status at a glance. In normal situations, the Home button

shows a steady green light. Any other situation that requires the

operator’s attention is indicated with a flashing light, a red light

or a combination of these.

The LHMI presents pages in two categories: the Operator

pages and the Engineer pages. The Operator pages include the

ones which are typically required as a part of an operator’s

normal activities, such as a single-line diagram, controls,

measurements, events, alarms, and so on. The Engineer’s

pages include specifically designed pages supporting relay

parametrization, troubleshooting, testing and commissioning

activities.

The Operator pages can be used as such or customized

according to the project’s requirements using Graphical Display

Editor (GDE) within the PCM600 software tool. The Engineer

pages are fixed and cannot be customized.

The Operator pages can be scrolled either by tapping the Home

button or by swiping the actual pages. The Engineer pages are

accessible by touching the upper horizontal section of the

screen.

1MRS759144 A

REX640

Product version: 1

ABB 7

Engineer pages

Operator pages

GUID-1B2FF5EE-2AC9-4EA3-A342-03857EDAB52C V1 EN

Figure 5. LHMI pages

The LHMI is an accessory for the relay which is fully operational

even without the LHMI. The relay communication card has a

dedicated port where the LHMI is connected using an RJ-45

connector and a CAT6 S/FTP cable. The LHMI can be

connected to the relay also via station communication network

if a longer distance is required between the relay and the LHMI.

Additionally, the LHMI contains one Ethernet service port with

an RJ-45 connector and one USB port. The service port can be

used for the PCM600 connection or for Web HMI connection.

Data transfer to a USB memory is enabled via the USB port. By

default the USB port is disabled and has to be taken into use

with a specific parameter.

1MRS759144 A

REX640

Product version: 1

8 ABB

1 2

GUID-D53AE6BA-8746-4796-B1C9-13352190FAEA V1 EN

Figure 6. LHMI connectors

1USB port

2 RJ-45 ports

1MRS759144 A

REX640

Product version: 1

ABB 9

5. Application

CONDITION MONITORING

AND SUPERVISION

10100011001100

101100101110010

1100111011010

10110110110100

1010001100110010100011001100

101100101110010

1100111011010

10110110110100

AND

PROTECTION AND CONTROL RELAY

Example of a combination of application packages for feeder protection

PROTECTION LOCAL HMI (OPTIONAL)

REX640

REMARKS

Total nr. of instances

3×

One instance available, common for

Line Distance (APP3) and Line

Differential (APP4) application

packages

APPLICATION PACKAGE FOR FEEDER EF PROTECTION EXTENSION

APPLICATION PACKAGE FOR FEEDER FAULT LOCATOR

APPLICATION PACKAGE FOR LINE DISTANCE PROTECTION

APPLICATION PACKAGE FOR LINE DIFFERENTIAL PROTECTION

APP3 / APP4

ALSO AVAILABLE

- Disturbance and fault recorders

- Sequence event recorder

- Relay self-supervision

- User management and logging

- Logical and mathematical functions

- WebHMI

Ctrl 1) Ind 2)

COMMUNICATION

Protocols:

IEC 61850-8-1/-9-2LE

Modbus®

IEC 60870-5-103

DNP3

Interfaces:

Ethernet: TX (RJ45), FX (LC)

Serial: Serial glass ﬁber (ST),

RS-485

Redundant protocols:

HSR

PRP

Time synchronization:

SNTP

PTPv2

IRIG-B

LOADPROF

PQM3IH

PQM ITHD, IDC

PQM3VH

PQM VTHD, VDC

PQUUB

PQMV UB

2×

PQMU

PQMV SWE,SAG,

INT

2×

- 7-inch color touch screen

- Ready-made pages and

customizable pages

- Increased situational awareness

towards process

- Supports Relay testing and

commissioning

- Graphical editing of pages with

PCM600 tool

Master Trip

94/86

MEASUREMENT

- I, U, Io, Uo, P, Q, E, pf, f

- Sequence current/voltage measurement

- Limit value supervision

- RTD/mA measurement and mA output

Analog interface types AIM1

Current transformer 51)

Voltage transformer 5

1) One of available current transformer

inputs is sensitive (0.2/1 A)

CLCRWN

85 67G/N CREV,WEI

CLN

85 67G/N SCHLGC

CLCRW

85 21CREV,WEI

Io>→IEF

67NTEF/NIEF

I2→,Io→

67N-TC

2×

Yo>→

21NY

3×

Io>→Y

67NYH

3×

Po>→

32N

3×

Io>HA

51NH

HIF

HIZ

FLOC

85 21SCHLGC

CLCRW

85CRW

LAL

21LAL

Φ<

78PS

BST

2×

21P,21N

CONTROL AND INDICATION

Object

CB -

DC, 3 state

6×

ES 3

Control and status indication function for

primary object

Status indication function for primary

object

PCS

3Id/I>

87L

BST

2×

B) Two instances available, common

for Line Distance (APP3) and Line

Differential (APP4) application

packages

O→I

2×

25AU-

TOSYNC

SYNC

3×

CVPSOF

SOFT

Io>>→

67G/N-2

51G/N-2

3I>→

67P/

51P-1

3×

ARC

AFD

MAP

24×

I2/I1>

46PD

3Ith>F

49F

3U<

UFLS/R

81LSH

6×

Io>>>

50G/50N

3×

4×

f>/f<,df/dt

12×

Uo>

59G/59N

4×

U2>

59NS

4×

U1>

59PS

4×

U1<

27PS

4×

3I>>>

50P

3×

3I>/Io>BF

50BF

3×

3I>

51P-1

3×

3I>>

51P-2

3×

3I(U)

51V

2×

3I>>→

67P/

51P-2

3×

dIoHi>

87NHI

2×

dIoLo>

87NLI

2×

I2>→

67Q

2×

3U<R

27R

2×

Io>→

67G/N-1

51G/N-1

4×

I2>M

46M

3×

Io>>

51G/

51N-2

3I2f>

68HB

2×

3I<

3×

3U>

4×

Io>

51G/

51N-1

3×

CBCM

52CM

FUSEF

VCM, 60

MCS 3I

CCM

7×

TCS

TCM

OPTS

OPTM

3×

6×

2×

5×

APP1

APP3

APP4

APP2

GUID-71448271-EE0E-4E5B-BCB6-671CEB238139 V2 EN

Figure 7. Feeder application

Figure 7 presents REX640 in a feeder application. The base

functionality is enhanced with application packages providing

both line distance and line differential protections. To provide

additional protection against earth faults along the feeder, an

additional application package has been selected.

Conventional measuring transformers are used in the example

1MRS759144 A

REX640

Product version: 1

10 ABB

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