ABB IRB 1200-5/0.9 Bedienungsanleitung

Product manual, spare parts

IRB 1200

Trace back information:

Workspace R17-1 version a7

Checked in 2017-03-22

Skribenta version 5.1.011

Product manual, spare parts

IRB 1200-5/0.9

IRB 1200-5/0.9 type A

IRB 1200-5/0.9 type B

IRB 1200-7/0.7

IRB 1200-7/0.7 type A

IRB 1200-7/0.7 type B

IRC5

Document ID: 3HAC046984-001

Revision: D

The information in this manual is subject to change without notice and should not

be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this manual.

Except as may be expressly stated anywhere in this manual, nothing herein shall be

construed as any kind of guarantee or warranty by ABB for losses, damages to

persons or property, fitness for a specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from

use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied without ABB's

written permission.

Keep for future reference.

Additional copies of this manual may be obtained from ABB.

Original instructions.

ABB AB, Robotics

Robotics and Motion

Se-721 68 Västerås

Sweden

Table of contents

7Overview of this manual ...................................................................................................................

9Product documentation, IRC5 ..........................................................................................................

111 Spare parts and exploded views

111.1 Spare parts - electrical parts ................................................................................ 191.2 Spare parts - base ............................................................................................. 221.3 Spare parts - swing ............................................................................................ 281.4 Spare parts - housing ......................................................................................... 311.5 Spare parts - housing extender unit ...................................................................... 331.6 Spare parts - lower arm ...................................................................................... 361.7 Spare parts - tubular .......................................................................................... 381.8 Spare parts - tilt unit parts ................................................................................... 401.9 Spare parts - motors .......................................................................................... 401.9.1 Spare parts - axis-1 motor ......................................................................... 411.9.2 Spare parts - axis-2 motor ......................................................................... 421.9.3 Spare parts - axis-3 motor ......................................................................... 431.9.4 Spare parts - axis-4 motor ......................................................................... 451.9.5 Spare parts - axis-5 motor ......................................................................... 461.9.6 Spare parts - axis-6 motor ......................................................................... 471.10 Spare parts - gears ............................................................................................ 471.10.1 Spare parts - axis-1 gear unit ..................................................................... 481.10.2 Spare parts - axis-2 drive unit .................................................................... 501.10.3 Spare parts - axis-3 drive unit .................................................................... 521.10.4 Spare parts - axis-4 gearbox ...................................................................... 531.10.5 Spare parts - axis-5 and axis-6 drive unit ..................................................... 551.11 Spare parts - information labels ........................................................................... 591.12 Spare parts - Axis Calibration items ...................................................................... 621.13 Spare parts - options .........................................................................................

632 Robot description

632.1 Type A of IRB 1200 ........................................................................................... 642.2 Type B of IRB 1200 ........................................................................................... 652.3 Description of spare part versions ........................................................................ 652.3.1 Spare part versions for the base on IP40/IP67 robots ..................................... 672.3.2 Spare part versions for the swing on IP40/IP67 robots .................................... 692.3.3 Spare part versions for the axis-1 sealing ring on IP40/IP67 robots ................... 702.3.4 Spare part versions for the housing on Type A robots .................................... 712.3.5 Spare part versions for the tubular on Type A robots ..................................... 722.3.6 Spare part versions for the tubular cover on Clean Room robots ......................

73Index

Product manual, spare parts - IRB 1200 5

3HAC046984-001 Revision: D

Table of contents

This page is intentionally left blank

Overview of this manual

About this manual

This manual contains spare parts for:

• IRB 1200 and all its variants.

Usage

This manual shall be used as a complement to the product manual for IRB 1200

during:

• maintenance work

• repair work.

Who should read this manual?

This manual is intended for:

• maintenance personnel

• repair personnel.

Prerequisites

Maintenance/repair/installation personnel working with an ABB Robot must:

• be trained by ABB and have the required knowledge of mechanical and

electrical installation/repair/maintenance work.

Organization of chapters

The manual is organized in the following chapters:

ContentsChapter

Complete spare part list and complete list of robot

components shown in exploded views.

1 Spare parts and exploded view

References

Document IDReference

3HAC046983-001Product manual - IRB 1200

3HAC046307-003Circuit diagram - IRB 1200

Revisions

DescriptionRevision

First edition-

The following updates are made in this revision:

• The spare part numbers for the battery pack and the axis-4 FPC unit

are changed.

The following updates are made in this revision:

• The spare part numbers for the base, the swing and some of the

sealings between the base and swing are updated.

• Spare parts with food grade lubrication added.

• Spare part numbers for several gaskets (IP67) updated.

Continues on next page

Product manual, spare parts - IRB 1200 7

3HAC046984-001 Revision: D

Overview of this manual

DescriptionRevision

Published in release R16.2. The following updates are done in this revision:

• Spare part illustration updated, in Spare parts - base on page 19,

Spare parts - swing on page 22, and Spare parts - information labels

on page 55.

• Spare parts that are affected by Axis Calibration and Foundry Plus

are updated.

• Spare part items that belong to the standard calibration method (Axis

Calibration) added. See Spare parts - Axis Calibration items on

page 59.

• Protection plug for the calibration hole in the swing added, see Spare

parts - swing on page 22.

Published in release R17.1. The following updates are done in this revision:

• V-ring on axis-1 sealing ring version 3HAC058568-001 added as a

spare part.

• Notes added for spare part versions. See Description of spare part

versions on page 65.

• Spare part items that belong to SafeMove 2 added.

• Spare part lists restructured based on options.

• Plug on base added to options IP67 and Foundry Plus.

8 Product manual, spare parts - IRB 1200

3HAC046984-001 Revision: D

Overview of this manual

Continued

Product documentation, IRC5

Categories for user documentation from ABB Robotics

The user documentation from ABB Robotics is divided into a number of categories.

This listing is based on the type of information in the documents, regardless of

whether the products are standard or optional.

All documents listed can be ordered from ABB on a DVD. The documents listed

are valid for IRC5 robot systems.

Product manuals

Manipulators, controllers, DressPack/SpotPack, and most other hardware is

delivered with a Product manual that generally contains:

• Safety information.

• Installation and commissioning (descriptions of mechanical installation or

electrical connections).

•Maintenance (descriptions of all required preventive maintenance procedures

including intervals and expected life time of parts).

• Repair (descriptions of all recommended repair procedures including spare

parts).

• Calibration.

• Decommissioning.

•Reference information (safety standards, unit conversions, screw joints, lists

of tools).

• Spare parts list with exploded views (or references to separate spare parts

lists).

• Circuit diagrams (or references to circuit diagrams).

Technical reference manuals

The technical reference manuals describe reference information for robotics

products.

•Technical reference manual - Lubrication in gearboxes: Description of types

and volumes of lubrication for the manipulator gearboxes.

•Technical reference manual - RAPID overview: An overview of the RAPID

programming language.

•Technical reference manual - RAPID Instructions, Functions and Data types:

Description and syntax for all RAPID instructions, functions, and data types.

•Technical reference manual - RAPID kernel: A formal description of the

RAPID programming language.

•Technical reference manual - System parameters: Description of system

parameters and configuration workflows.

Continues on next page

Product manual, spare parts - IRB 1200 9

3HAC046984-001 Revision: D

Product documentation, IRC5

Application manuals

Specific applications (for example software or hardware options) are described in

Application manuals. An application manual can describe one or several

applications.

An application manual generally contains information about:

• The purpose of the application (what it does and when it is useful).

•What is included (for example cables, I/O boards, RAPID instructions, system

parameters, DVD with PC software).

• How to install included or required hardware.

• How to use the application.

• Examples of how to use the application.

Operating manuals

The operating manuals describe hands-on handling of the products. The manuals

are aimed at those having first-hand operational contact with the product, that is

production cell operators, programmers, and trouble shooters.

The group of manuals includes (among others):

•Operating manual - Emergency safety information

•Operating manual - General safety information

•Operating manual - Getting started, IRC5 and RobotStudio

•Operating manual - IRC5 Integrator's guide

•Operating manual - IRC5 with FlexPendant

•Operating manual - RobotStudio

•Operating manual - Trouble shooting IRC5

10 Product manual, spare parts - IRB 1200

3HAC046984-001 Revision: D

Product documentation, IRC5

Continued

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