ABB IRC5 Compact Benutzerhandbuch

ROBOTICS

Safety manual for robot

Manipulator and IRC5 or OmniCore

controller

Trace back information:

Workspace 20B version a7

Checked in 2020-05-07

Skribenta version 5.3.033

Safety manual for robot

Manipulator and IRC5 or OmniCore controller

IRC5 & OmniCore

Document ID: 3HAC031045-001

Revision: Q

Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not

be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this manual.

Except as may be expressly stated anywhere in this manual, nothing herein shall be

construed as any kind of guarantee or warranty by ABB for losses, damage to persons

or property, fitness for a specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from

use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied without ABB's

written permission.

Keep for future reference.

Additional copies of this manual may be obtained from ABB.

Original instructions.

Specifications subject to change without notice.

Table of contents

7Overview of this manual ...................................................................................................................

91 Safety information

91.1 Limitation of liability ...........................................................................................

101.2 Requirements on personnel ................................................................................

112 Safety signals and symbols

112.1 Safety signals in the manual ................................................................................

133 Robot stopping functions

133.1 Protective stop and emergency stop .....................................................................

153.2 About emergency stops ......................................................................................

163.3 Enabling device and hold-to-run functionality .........................................................

174 Robot operating modes

174.1 About the manual mode .....................................................................................

184.2 About the automatic mode ..................................................................................

195 Installation and commissioning

216 Operation

237 Maintenance and repair

237.1 Maintenance and repair ......................................................................................

267.2 Emergency release of the robot axes ....................................................................

278 Troubleshooting

299 Decommissioning

31Index

Safety manual for robot - Manipulator and IRC5 or OmniCore controller 5

3HAC031045-001 Revision: Q

Table of contents

This page is intentionally left blank

Overview of this manual

About this manual

This manual contains safety information for the robot controllers and the

manipulators from ABB Robotics. The information applies to robot, that is, a

combination of manipulator and controller, IRC5 or OmniCore. Any deviations are

listed in the Declaration by Manufacturer and further detailed in the product

manuals.

References

The documents that are listed below describe the robot in detail, including assembly,

service, and safety instructions. All documents can be found via myABB Business

Portal, www.myportal.abb.com.

Document IDReference

3HAC027098-001Operating manual - Emergency safety information

Declaration by Manufacturer

This document is delivered together with the robot.

Product manual for the robot controller

Product manual for the manipulator

Operating manual for the robot

Revisions

DescriptionRevision

First revision.-

Changes/corrections are made for the IRC5 controller.A

Changes/corrections are made for the IRC5 controller.B

Changes/corrections are made for the IRC5 controller.C

Minor corrections.D

Minor corrections.E

Minor corrections.F

Added information about batteries.G

The manual is updated with the new main computer (DSQC1000).H

Changes/corrections are made for the IRC5 controller.J

Added information about robots for collaborative applications.K

Release 17.1.L

Changes/corrections are made for the IRC5 controller.

Release 17.2.M

Minor corrections.

Release 18.1.N

The content in the manual is partly restructured.

Continues on next page

Safety manual for robot - Manipulator and IRC5 or OmniCore controller 7

3HAC031045-001 Revision: Q

Overview of this manual

DescriptionRevision

Release 20A.

•The title is changed from Operating manual - General safety information.

• Added OmniCore robot controller.

• The content in the manual is restructured.

Release 20B.

• Added warning regarding unexpected movement of robot arm to con-

cerned chapters.

8 Safety manual for robot - Manipulator and IRC5 or OmniCore controller

3HAC031045-001 Revision: Q

Overview of this manual

Continued

1 Safety information

1.1 Limitation of liability

Limitation of liability

Any information given in this manual regarding safety must not be construed as a

warranty by ABB that the industrial robot will not cause injury or damage even if

all safety instructions are complied with.

The information does not cover how to design, install and operate a robot system,

nor does it cover all peripheral equipment that can influence the safety of the robot

system.

In particular, liability cannot be accepted if injury or damage has been caused for

any of the following reasons:

• Use of the robot in other ways than intended.

• Incorrect operation or maintenance.

• Operation of the robot when the safety devices are defective, not in their

intended location or in any other way not working.

• When instructions for operation and maintenance are not followed.

• Non-authorized design modifications of the robot.

• Repairs on the robot and its spare parts carried out by in-experienced or

non-qualified personnel.

• Foreign objects.

• Force majeure.

Spare parts and equipment

ABB supplies original spare parts and equipment which have been tested and

approved. The installation and/or use of non-original spare parts and equipment

can negatively affect the safety, function, performance, and structural properties

of the robot. ABB is not liable for damages caused by the use of non-original spare

parts and equipment.

Safety manual for robot - Manipulator and IRC5 or OmniCore controller 9

3HAC031045-001 Revision: Q

1 Safety information

1.1 Limitation of liability

1.2 Requirements on personnel

General

Only personnel with appropriate training are allowed to install, maintain, service,

repair, and use the robot. This includes electrical, mechanical, hydraulics,

pneumatics, and other hazards identified in the risk assessment.

Persons who are under the influence of alcohol, drugs or any other intoxicating

substances are not allowed to install, maintain, service, repair, or use the robot.

The plant liable must make sure that the personnel is trained on the robot, and on

responding to emergency or abnormal situations.

Personal protective equipment

Use personal protective equipment, as stated in the product manual.

10 Safety manual for robot - Manipulator and IRC5 or OmniCore controller

3HAC031045-001 Revision: Q

1 Safety information

1.2 Requirements on personnel

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