abyzz A100 Bedienungsanleitung
Operating Manual
A100
1
© 2013 venotec GmbH
GmbH
Am Nordkreuz 36
26180 Rastede
Deutschland
www.venotec.de
Any claims against venotec in relation to the products described in this manual
shall be handled exclusively as per the guarantee conditions of the manufacturer.
The product specifications may deviate from the information in this manual due to
technical improvements and innovations. Abyzz, BOOSTMODE and venotec are
registered trademarks.
Valid as of: 04.02.2014
2
Table of contens
Page
Preface
5
Scope of delivery
6
Function description
7
Abyzz peripheral devices and connection options
8
Warnings
9
Proper use and general information
10
Installation of driver
11
Installation of pump
12
Commissioning
13
Run in phase
13
Description of control elements
14
Operation
15
Maintenance
18
Guarantee
23
Technical changes
24
Troubleshooting
24
Disposal
25
Technical data
25
Materials
26
Appendix
27ff
Test report
29
3
List of figures
List of figures
Page
Fig. 1a/b
Connector view of driver
12
Fig. 2:
Bearing straight from factory and following run in phase
14
Fig. 3:
Overview of messages
16
Fig. 4:
Abyzz boost mode
17
Fig. 5:
Pump with pump head
18
Fig. 6a/b:
Disassembly of pump head
19
Fig. 7:
Removing impeller group
20
Fig. 8:
O-ring position and assembly
21
Fig. 9:
Assembly of pump head
22
Fig. 10:
Flow charts
27
Fig. 11
Dimension of pump A100
28
4
Preface
Thank you for buying an Abyzz®
pump! By buying this powerful product, you have
acquired a highly efficient, fully variable pump that was developed and
manufactured in Germany to meet the most stringent quality and performance
requirements. This manual aims to help you to start using the product and to make
the required settings.
In order to reap the benefits of this product for as long as possible, please read
this manual carefully and observe our recommendations.
Should the quality of the product not meet your expectations, please contact the
dealer who sold you the pump or contact us directly. We recommend that you use
the provided form to register your product with us so that we can provide you with
the best possible service. Please make sure that the serial number on your
product remains legible and be ready to provide us with this number if asked.
Legend
This symbol indicates particularly important information.
5
Scope of delivery
1 Abyzz A100 pump with 2m cable including pump stand
1 Abyzz A100 driver
1 Abyzz connecting cable (for Abyzz peripheral devices)
1 Abyzz mains cable
1 Registration form
1 Owners manual
6
Function description
The core component of the Abyzz®
A100 pump is a three-phase synchronous
motor driven by sine waves. The high efficiency of the motor combined with the
low motor voltage makes it ideal for energy saving and safety pump appliances.
Integrated bearing flushing provides optimum protection against calcination and
ensures low-maintenance operations.
The materials used are designed to have a long lifetime and meet the highest
requirements and quality standards. Our products are developed and
manufactured in Germany. Thus, they deserve this label:
"Made in Germany"
The electronic control unit has optimum operating properties. In particular, these
properties include the following:
- Variable speed range (0 - 100%)
- Programmable control unit including Abyzz BOOSTMODE®
- Dry run protection
- Soft startup
- Bus-enabled interface*
- Lockable plug contacts
- Temperature protection
- Overcurrent protection
- Current limitation
- Low-noise operation
- Long lifetime
- Minimal power loss (especially low loss of heat into water).
7
Abyzz peripheral devices and connection options
The Abyzz connecting cable required for the connection of peripheral devices
forms part of the scope of delivery of the pump*. If you do not use any peripheral
devices, please secure both connections using the provided caps to prevent
corrosion and the penetration of dust.
Abyzz control system (ACS):
The ACS allows you to control several (currently up to 8) Abyzz pumps. You can
program in different profiles to generate waves, tides, or other flow patterns, for
example.
In addition, the ACS allows you to centrally operate and monitor all bus-enabled
Abyzz products. For example, operating data, alarms, temperatures, and so on are
displayed centrally on the ACS display.
There are two D-sub connectors on the bottom of the Abyzz A200 pump driver for
this purpose. The connection labelled "Master" is always connected in the direction
of the ACS and the connection labelled "Slave" is always connected in the
direction of the next Abyzz pump.
Abyzz interface (AInt):
The Abyzz interface allows you to integrate your Abyzz pumps into existing control
systems (PLC, aquarium computer, etc.).
They simply require a 0 - 10 V output. Once the Abyzz interface is connected up,
the internal programming of the driver is deactivated and the speed of the pump is
regulated using the set direct current voltage. The pump's monitoring and
protection functions and the display of operating data remain activated but the
driver keyboard is deactivated.
If you are interested in this component, please contact your specialist dealer.
8
Warnings
- You must disconnect the mains plug before working on the pump!
- Caution - high voltage: It is prohibited to expose the electronic
components of the product. This must only be done by the manufacturer!
- Do not disconnect the motor supply line from the driver at any time
during operations!
- Only connect parts that clearly belong together!
- Make sure that supply lines, connectors, and the driver are kept dry and
protect the components from damage.
- Do not work on cabling or the driver if you have wet hands.
- Do not use the product if any of the people in the vicinity are in the water
or if anyone is in contact with the water.
- Check the product for damage before use. Never use a product that you
know is damaged.
- Connect Abyzz products only to to a suitable, properly installed earthed
wall socket that is fused with a circuit breaker as per DIN VDE
0100T739 (residual current circuit breaker).
9
Proper use and general information
This product is intended for the conveyance of fluids (seawater,
freshwater, brackwater, chlorine water, and other non-aggressive
fluids with a temperature of +2ºC to +40ºC. The appendix includes a
list of parts that come into contact with the medium being conveyed;
in the case of media not specified above, please check the
compatibility of the medium being used with the specified components prior to use.
The product can convey clean water or dirty water with a particle size of up to
1mm. If using dirty water, you must regularly clean the pump and use a preliminary
filter to protect it. In particular, clean the internal flushing channel. Abrasive
components increase the wear rate. Resulting damage is not covered by the
guarantee.
The pump is not a self-priming pump and must therefore always be installed
below the water level.
Please observe all generally valid national and international requirements when
installing the pump.
The maximum working pressure may not exceed 0,8 bar.
Prior to being placed into storage, the product must be thoroughly cleaned with
freshwater and appropriate cleaning agents (e.g. vinegar), since otherwise residue
might settle inside.
During use, please make sure that the intake duct is sufficiently protected to
prevent animals or foreign objects reaching the pump and causing damage.
When laying the piping, make sure that there is sufficient compensation of
temperature fluctuations in the pipes.
Use a sufficiently large pipe diameter (an internal diameter of at least 40 mm on
the intake side and of at least 25 mm on the pressure side).
10
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