ADN pesage T16F Bedienungsanleitung

WEIGHT TRANSMITER

T16F

Pesage, Dosage, Machine de Conditionnement

ADN Pesage: 26 Allée du Clos des Charmes, 77090 Collégien France

él.: 33(0) 1 48 63 00 76 - élécopie: 33(0) 1 48 63 72 06 - Mail: contact@adnpesage.fr

Installation and User Manual

ENGLISH

KEY TO SYMBOLS

Below are the symbols used in the manual to draw the reader's attention:

Warning! Risk of electrocution.

Warning! This operation must be performed by skilled workers.

Read the following indications carefully.

Further information.

GUARANTEE

4 months from the delivery document date. The guarantee covers only defected parts and includes the replacement parts and

labour. All shipping and packing costs are paid by the customer. It is possible to have the repair in guarantee on condition that the

returned product has not been transformed, damaged or repaired without authorization. No guarantee is applicable on returned

products without the original label and/or serial number. No guarantee against misuse.

Batteries: Adn Pesage provides 1 year guarantee from the date of delivery note, against material defects or battery manufacturing faults.

Disposal of Waste Equipme t by Users i Private Households i the Europea U io

This symbol on the product or on its packaging indicates that this product must not be disposed of with

your other household waste. It is your responsibility to dispose of your waste equipment by handing it

over to a designated collection point for the recycling of waste electrical and electronic equipment. The

separate collection and recycling of your waste equipment at the time of disposal will help preserve

natural resources and protect human health and the environment. For more information about where you

can drop off your waste equipment for recycling, please contact your local waste disposal Authority or

the equipment retailer.

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

TABLE OF CONTENTS

USER WARNINGS ................................................................................................................. 1

RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHING INSTRUMENTS . 1

RECOMMENDATIONS FOR CORRECT INSTALLATION OF THE LOAD CELLS ............... 1

LOAD CELL INPUT TEST (QUICK ACCESS) ......................................................................... 3

LOAD CELL TESTING ............................................................................................................. 3

MAIN SPECIFICATIONS OF THE INSTRUMENT.................................................................. 4

BUFFER BATTERY .................................................................................................................. 4

TECHNICAL SPECIFICATIONS ............................................................................................ 5

ELECTRICAL CONNECTIONS .............................................................................................. 6

BASIC INFORMATION ............................................................................................................. 6

WIRING DIAGRAM................................................................................................................... 7

LED AND KEY FUNCTION .................................................................................................... 8

MENU MAP ............................................................................................................................ 9

SETPOINT ................................................................................................................................ 9

SYSTEM PARAMETERS ......................................................................................................... 9

INSTRUMENT COMMISSIONING ........................................................................................ 10

PROGRAMMING OF SYSTEM PARAMETERS .................................................................. 11

THEORETICAL CALIBRATION ............................................................................................. 11

MAXIMUM CAPACITY ................................................................................................................... 12

TARE WEIGHT ZERO SETTING .................................................................................................... 12

ZERO VALUE MANUAL ENTRY .................................................................................................... 12

REAL CALIBRATION (WITH SAMPLE WEIGHTS) ............................................................... 12

FILTER ON THE WEIGHT ...................................................................................................... 13

ANTI PEAK ..................................................................................................................................... 14

ZERO PARAMETERS ............................................................................................................ 14

RESETTABLE WEIGHT SETTING FOR SMALL WEIGHT CHANGES ......................................... 14

AUTOMATIC ZERO SETTING AT POWER-ON ............................................................................. 15

ZERO TRACKING .......................................................................................................................... 15

SETTING UNITS OF MEASURE ............................................................................................ 15

DISPLAY COEFFICIENT ................................................................................................................ 1

OUTPUTS AND INPUTS CONFIGURATION ......................................................................... 17

SEMI-AUTOMATIC TARE (NET/GROSS) .............................................................................. 18

PRESET TARE (SUBTRACTIVE TARE DEVICE) ................................................................. 19

SEMI-AUTOMATIC ZERO (WEIGHT ZERO-SETTING FOR SMALL VARIATIONS) ............ 20

PEAK ...................................................................................................................................... 20

ANALOG OUTPUT(ONLY FOR INSTRUMENTS WHERE THIS OPTION IS AVAILABLE) .. 20

SERIAL COMMUNICATION SETTING .................................................................................. 22

RS232 SERIAL COMMUNICATION ............................................................................................... 24

RS485 SERIAL COMMUNICATION ............................................................................................... 24

DIRECT CONNECTION BETWEEN RS485 AND RS232 WITHOUT CONVERTER ...................... 24

WEIGHT READING VIA SERIAL PORT ................................................................................ 25

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

RS485 CONNECTION .................................................................................................................... 25

RS232 CONNECTION .................................................................................................................... 2

COMMUNICATION SETTING ......................................................................................................... 2

WEIMOD MODE ............................................................................................................................. 27

WEIRIP MODE ................................................................................................................................ 27

TEST ....................................................................................................................................... 28

DATE AND TIME SETTING .................................................................................................... 28

INFO MENU ............................................................................................................................ 28

SETPOINT PROGRAMMING ............................................................................................... 29

ALARMS .............................................................................................................................. 30

PRINTING EXAMPLES ........................................................................................................ 32

RESERVED FOR THE INSTALLER..................................................................................... 33

MENU LOCKING .................................................................................................................... 33

MENU UNLOCKING ............................................................................................................... 33

TEMPORARY MENU UNLOCKING ....................................................................................... 33

DATA DELETION AND PROGRAM SELECTION ................................................................. 33

KEYPAD OR DISPLAY LOCKING ......................................................................................... 34

DECLARATION OF CONFORMITY - EU ............................................................................. 35

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

- 1 -

USER WARNINGS

RECOMMENDATIONS FOR THE PROPER USE OF WEIGHING INSTRUMENT

- Keep away from heat sources and direct sunlight

- Repair the instrument from rain (except special IP versions)

- Do not wash with water jets (except special IP versions)

- Do not dip in water

- Do not spill liquid on the instrument

- Do not use solvents to clean the instrument

- Do not install in areas subject to explosion hazard (except special Atex versions)

RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHING INSTRUMENTS

The termi als i dicated o the i strume t’s wiri g diagram to be co ected to earth must

have the same pote tial as the weighed structure (same earthi g pit or earthi g system). If

you are u able to e sure this co ditio , co ect with a earthi g wire the termi als of the

i strume t (i cludi g the termi al – SUPPLY) to the weighed structure.

The cell cable must be individually led to its panel input and not share a conduit with other cables;

connect it directly to the instrument terminal strip without breaking its route with support terminal

strips.

Use “RC” filters on the instrument-driven solenoid valve and remote control switch coils.

Avoid inverters in the instrument panel; if inevitable, use special filters for the inverters and separate

them with sheet metal partitions.

The panel installer must provide electric protections for the instruments (fuses, door lock switch

etc.).

It is advisable to leave the equipment always switched on to prevent the formation of condensation.

MAXIMUM CABLE LENGTHS

- RS485: 1000 metres with AWG 4, shielded and twisted cables

- RS 3 : 15 metres for baud rates up to 19 00

- Analog current output: up to 500 metres with 0.5 mm cable

- Analog voltage output: up to 300 metres with 0.5 mm cable

RECOMMENDATIONS FOR CORRECT INSTALLATION OF THE LOAD CELLS

INSTALLING LOAD CELLS: The load cells must be placed on rigid, stable in-line structures; it

is important to use the mounting modules for load cells to compensate for misalignment of the

support surfaces.

PROTECTION OF THE CELL CABLE: Use water-proof sheaths and joints in order to protect the

cables of the cells.

MECHANICAL RESTRAINTS (pipes, etc.): When pipes are present, we recommend the use of

hoses and flexible couplings with open mouthpieces with rubber protection; in case of hard pipes,

place the pipe support or anchor bracket as far as possible from the weighed structure (at a distance

at least 40 times the diameter of the pipe).

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

- 2 -

CONNECTING SEVERAL CELLS IN PARALLEL: Connect several cells in parallel by using - if

necessary - a watertight junction box with terminal box. The cell connection extension cables must

be shielded, led individually into their piping or conduit and laid as far as possible from the power

cables (in case of 4-wire connections, use cables with 4x1 mm minimum cross-section).

WELDING: Avoid welding with the load cells already installed. If this cannot be avoided, place the

welder ground clamp close to the required welding point to prevent sending current through the load

cell body.

WINDY CONDITIONS - KNOCKS - VIBRATIONS: The use of weigh modules is strongly

recommended for all load cells to compensate for misalignment of the support surfaces. The system

designer must ensure that the plant is protected against lateral shifting and tipping relating to:

shocks and vibration; windy conditions; seismic conditions in the installation setting; stability of the

support structure.

EARTHING THE WEIGHED STRUCTURE: By means of a copper wire with suitable cross-section,

connect the cell upper support plate with the lower support plate, then connect all the lower plates to

a single earthing system. Electrostatic charges accumulated because of the product rubbing against

the pipes and the weighed container walls are discharged to the ground without going through or

damaging the load cells. Failure to implement a proper earthing system might not affect the

operation of the weighing system; this, however, does not rule out the possibility that the cells and

connected instrument may become damaged in the future. It is forbidden to ensure earthing system

continuity by using metal parts contained in the weighed structure.

FAILURE TO FOLLOW THE INSTALLATION RECOMMENDATIONS WILL BE CONSIDERED

A MISUSE OF THE EQUIPMENT

OK OK

NO NO

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

- 3 -

LOAD CELL INPUT TEST (QUICK ACCESS)

From the weight display, press ▲ for 3 seconds; the response signal of the load cells is displayed,

expressed in mV with four decimals.

LOAD CELL TESTING

Load cell resista ce measureme t (use a digital multimeter):

- Disconnect the load cells from the instrument and check that there is no moisture in the cell

junction box caused by condensation or water infiltration. If so, drain the system or replace it if

necessary.

- The value between the positive signal wire and the negative signal wire must be equal or similar

to the one indicated in the load cell data sheet (output resistance).

- The value between the positive excitation wire and the negative excitation wire must be equal or

similar to the one indicated in the load cell data sheet (input resistance).

- The insulation value between the shield and any other cell wire and between any other cell wire

and the body of the load cell must be higher than 0 Mohm.

Load cell voltage measureme t (use a digital multimeter):

- Take out the load cell to be tested from underneath the container, or alternatively, lift the

container support.

- Make sure that the excitation of two wires of the load cell connected to the instrument (or

amplifier) is 5 VDC ±3%.

- Measure the response signal between the positive and the negative signal wires by directly

connecting them to the tester, and make sure that it is comprised between 0 and 0.5 mV.

- Apply load to the cell and make sure that there is a signal increment.

IF ONE OF THE ABOVE CONDITIONS IS NOT MET, PLEASE CONTACT THE TECHNICAL

ASSISTANCE SERVICE.

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

- 4 -

MAIN SPECIFICATIONS OF THE INSTRUMENT

Indicator with 6-wire load cell input in DIN box (48x96x130 mm; drilling template 45x9 mm) for panel

front mounting. Front panel protection rating IP54 (IP65 front optional). 6-digit semi−alphanumeric

display, 14 mm, 7 segments; 8 indicator LEDs. 4−key membrane keypad with buzzer. Real-time

clock/calendar with buffer battery.

Two serial ports (RS485 and RS 3 ) for connection to: PC/PLC up to 3 instruments (max 99 with

line repeaters) by ASCII Adn Pesage or ModBus R.T.U. protocol, remote display, printer.

The instrument can be connected to a CLM serie intelligent junction box or to a multi-channel weight

transmitter.

BUFFER BATTERY

The instrument is equipped with an internal battery that allows to keep active the internal clock even

in the event of power failure.

At the first start and after long periods of inactivity, leave the instrument on for at least 1

hours to fully charge the battery.

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

- 5 -

TECHNICAL SPECIFICATIONS

POWER SUPPLY and CONSUMPTION (VDC) 1 / 4 VDC ±10%; 5 W

NO. OF LOAD CELLS IN PARALLEL and SUPPLY max 8 (350 ohm); 5 VDC / 1 0 mA

LINEARITY / ANALOG OUTPUT LINEARITY < 0.01% F.S.; < 0.01% F.S.

THERMAL DRIFT / ANALOG OUTPUT THERMAL DRIFT < 0.0005% F.S./°C; < 0.003% F.S./°C

A/D CONVERTER 4 bit (16000000 points)

MAX DIVISIONS

(with measurement range ±10 mV = sens. mV/V) ±999999

MEASUREMENT RANGE ±39 mV

MAX SENSITIVITY OF USABLE LOAD CELLS ±7 mV/V

MAX CONVERSIONS PER SECOND 300 conversions/second

DISPLAY RANGE ±999999

NO. OF DECIMALS / DISPLAY INCREMENTS 0÷4 / x 1 x x 5 x 10 x 0 x 50 x 100

DIGITAL FILTER / READINGS PER SECOND 0.01 ÷7 s / 5÷300 Hz

RELAY LOGIC OUTPUTS N. 5 - max 115 VAC; 150 mA

(N. 4 – analog output version)

LOGIC INPUTS N. 3 - optoisolated 5 - 4 VDC PNP

(N. – analog output version)

SERIAL PORTS RS485, RS 3

BAUD RATE 400, 4800, 9600, 19 00, 38400, 115 00

HUMIDITY (non condensing) 85%

STORAGE TEMPERATURE -30°C +80°C

WORKING TEMPERATURE - 0°C +60°C

OPTOISOLATED ANALOG OUTPUT (OPTIONAL)

16 bit - 65535 divisions

0÷ 0 mA; 4÷ 0 mA (max 300 ohm);

0÷10 V; 0÷5 V; ±10 V; ±5 V (min 10 kohm)

RELAY LOGIC OUTPUTS N. 5 - max 30 VAC, 60 VDC; 150 mA

(N. 4 – analog output version)

WORKING TEMPERATURE - 0°C +50°C

Equipme t to be powered by 12-24 VDC LPS or Class 2 power source.

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

- 6 -

ELECTRICAL CONNECTIONS

TERMINALS LEGEND

1 +SUPPLY (1 / 4 VDC) 13

-SUPPLY (1 / 4 VDC)

RS 3 , RS485: SHIELD, GND

E/EC OPTION: GND

INPUT No. 3 (+VDC min 5 V max 4 V)

otherwise:

+ANALOG OUTPUT 0÷ 0 or 4÷ 0 mA

3 RS 3 : TXD 15

OUTPUT No. 5

otherwise:

+ANALOG OUTPUT 0÷10 V

4 RS 3 : RXD 16

E/EC OPTION

otherwise:

-ANALOG OUTPUT COMMON

5 OUTPUT No. 1 17 RS485: -

6 OUTPUT No. 18 RS485: +

7 OUTPUT No. 3 19 -LOAD CELL EXCITATION (-Exc)

LOAD CELL SHIELD

8 OUTPUT No. 4 0 +LOAD CELL EXCITATION (+Exc)

9 OUTPUT COMMON 1 +LOAD CELL REF/SENSE

10 INPUT No. 1 (+VDC min 5 V max 4 V) -LOAD CELL REF/SENSE

11 INPUT No. (+VDC min 5 V max 4 V) 3 -LOAD CELL SIGNAL (-Sig)

1 INPUT COMMON (-VDC 0 V) 4 +LOAD CELL SIGNAL (+Sig)

BASIC INFORMATION

- It is recommended that the power supply negative pole be grounded.

- It is possible to supply up to eight 350 ohm load cells or sixteen 700 ohm load cells.

- For 4-wire load cells, make a jumper between EX- and REF- and between EX+ and REF+.

- Connect terminal “– SUPPLY” to the RS485 common of the connected instruments in the event

that these receive alternating current input or that they have an optically isolated RS485.

- In case of an RS485 network with several devices it is recommended to activate the 1 0 ohm

termination resistance on the two devices located at the ends of the network, as described in the

paragraph RS485 SERIAL CONNECTION.

- Option E/EC: selects 1 groups of 5 setpoint.

ADN Pesage Transmetteur de pesage T16F : Manuel d’utilisation et d’installation

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