Advance acoustic Advolution 20B Bedienungsanleitung

3/08 Revised 7/11 Form Number 79986A

Instructions For Use and Parts List

Instrucciones para el uso y lista de piezas

Guides d’utilisation et liste des pièces

Advance Models: 01594A (20BT 195AH), 01595A (20B 195AH),

01596A (20BT 234AH AGM), 01597A (20B 234AH AGM)

Advance Models 01584A (20BT 195AH), 01585A (20B 195AH),

(w/Active Vac): 01586A (20BT 234AH AGM), 01587A (20B 234AH AGM)

English (2 - 10)

Español (12 - 20)

Français (22 - 30)

Advolution 20B

Advolution 20BT

PARTS LIST (31 - 59)

2 - FORM NO. 79986A - Advolution 20B, 20BT

ENGLISH

TABLE OF CONTENTS

Safety Instructions.............................................................................................................. 3

Know Your Machine............................................................................................................ 4

Introduction......................................................................................................................... 5

Parts and Service ......................................................................................................... 5

Nameplate .................................................................................................................... 5

Uncrating the Machine ................................................................................................. 5

Preparing the Machine for Use........................................................................................... 5

Servicing Batteries ....................................................................................................... 5

Battery Installation........................................................................................................ 7

Pad Installation............................................................................................................. 7

Dust Bag Installation .................................................................................................... 7

Adjusting Pad Pressure................................................................................................ 7

Maintenance....................................................................................................................... 8

Maintenance Schedule................................................................................................. 8

Battery Maintenance .................................................................................................... 8

Troubleshooting.................................................................................................................. 8

Machine Vibration......................................................................................................... 8

Swirl Marks...................................................................................................................8

Reduced Running Time................................................................................................ 8

Pad Assist Machine Does Not Pull Itself ...................................................................... 8

Speciﬁcations ................................................................................................................... 10

Section II Parts List.............................................................................................. 31

WARNING!

The Products sold with this Manual contain or may contain chemicals that are known to certain governments (such as the State of California,

as identiﬁed in its Proposition 65 Regulatory Warning Law) to cause cancer, birth defects or other reproductive harm. In certain locations

(including the State of California) purchasers of these Products that place them in service at an employment job site or a publicly accessible

space are required by regulation to make certain notices, warnings or disclosures regarding the chemicals that are or may be contained in

the Products at or about such work sites. It is the purchaser’s responsibility to know the content of, and to comply with, any laws and regula-

tions relating to the use of these Products in such environments. The Manufacturer disclaims any responsibility to advise purchasers of any

speciﬁc requirements that may be applicable to the use of the Products in such environments.

FORM NO. 79986A - Advolution 20B, 20BT - 3

ENGLISH

IMPORTANT SAFETY INSTRUCTIONS

This machine is only suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and ofﬁces other than

normal residential housekeeping purposes.

When using this appliance, basic precautions should always be followed, including the following:

WARNING!

To reduce risk of ﬁre, electric shock, injury or property damage, read all instructions before using.

* Do not operate this machine until it is completely assembled. Inspect the machine carefully before opera-

tion.

* Machines can cause an explosion when operated near ﬂammable materials and vapors. Do not use this

machine with or near fuels, grain dust, solvents, thinners, or other ﬂammable materials.

* Lead acid batteries generate gases which can cause an explosion. Keep sparks and ﬂames away from bat-

teries. Do not smoke around the machine. Charge the batteries only in an area with good ventilation. Make

sure that you unplug the AC charger from the wall outlet before disconnecting from the machine.

* Waste Disposal Method: Dispose as hazardous waste. Observe all federal, state and local environmental regulations for acid or

lead scrap. Send batteries to lead smelter for reclamation following applicable federal, state and local regulations.

* Working with batteries can be dangerous! Always wear eye protection and protective clothing when working

near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or

the tops of the batteries.

* Using a charger with a damaged power cord could result in an electrocution. Do not use the charger if the

power cord is damaged.

* Operating this machine from anywhere other than the back of the machine could result in injury or damage.

* This machine is heavy. Get assistance before attempting to transport or move it. Use two able persons to move the machine on a

ramp or incline. Always move slowly. Do not turn the machine on a ramp. If operating machine on a gradient over 2%, do not stop,

turn, or park.

*Machines can topple over if guided over the edges of stairs or loading docks and cause injury or damage.

Stop and leave this machine only on a level surface. When you stop the machine, turn the key “OFF”.

*Alterations or modiﬁcations not authorized by the manufacturer voids any and all warranties and liabilities

and could result in damage to the machine or injury to the operator or other bystanders.

* Maintenance and repairs performed by unauthorized personnel could result in damage or injury.

* Keep the electrical components of the machine dry. Wipe the machine down after each use. For storage,

keep the machine in a dry building.

* Read all machine labels before attempting to operate. Make sure all of the labels and instructional infor-

mation are attached or fastened to the machine.

* Use only commercially available ﬂoor cleaners and waxes intended for machine operation. Do not use

ﬂammable materials.

* When cleaning, servicing or maintaining the machine, replacing parts or converting to another function, the power source should

be switched off.

* Use of this machine to move other objects or to climb on could result in injury or damage. Do not use this

machine as a step or furniture. Do not ride on this machine.

* Your machine warranty will be voided if anything other than Nilﬁsk-Advance parts are used on your ma-

chine.

SAVE THESE INSTRUCTIONS

4 - FORM NO. 79986A - Advolution 20B, 20BT

ENGLISH

KNOW YOUR MACHINE

1 On / Off Key Switch

2 Pad Power Switches

3 Hour Meter

4 Battery Meter

5 Battery Charger Indicator

Advolution 20BT

Advolution 20B

KNOW YOUR MACHINE

1 On/Off Key Switch

2 Pad Power Switch

3 Pad / Traverse Switches

4 Battery Meter

5 Hour Meter

6 Battery Charger Indicator

7 Traverse Reverse

8 Traverse Speed Control

FORM NO. 79986A - Advolution 20B, 20BT - 5

INTRODUCTION

This manual will help you get the most from your Nilﬁsk-Advance ﬂoor ma-

chine. Read it thoroughly before operating the machine.

This product is intended for commercial use only.

PARTS AND SERVICE

Repairs, when required, should be performed by your Authorized Nilﬁsk-

Advance Service Center, who employs factory trained service personnel,

and maintains an inventory of Nilﬁsk-Advance original replacement parts and

accessories.

MODIFICATIONS

Modiﬁcations and additions to the cleaning machine which affect capacity

and safe operation shall not be performed by the customer or user without

prior written approval from Nilﬁsk-Advance Inc. Unapproved modiﬁcations

will void the machine warranty and make the customer liable for any resulting

accidents.

NAME PLATE

The Model Number and Serial Number of your machine are shown on the

Nameplate on the bottom of the machine. This information is needed when

ordering repair parts for the machine. Use the space below to note the Model

Number and Serial Number of your machine for future reference.

MODEL NUMBER

SERIAL NUMBER

UNCRATE THE MACHINE

When the machine is delivered, carefully inspect the shipping carton and the

machine for damage. If damage is evident, save the shipping carton so that

it can be inspected. Contact the Nilﬁsk-Advance Customer Service Depart-

ment immediately to ﬁle a freight damage claim (phone number is provided

on the back cover of this manual).

PREPARING THE MACHINE FOR USE

WARNING!

Use extreme caution when working with batteries. Sulfuric

acid in batteries can cause severe injury if allowed to contact

the skin or eyes. Explosive hydrogen gas is vented from

inside the batteries through openings in the battery caps. This

gas can be ignited by any arc, spark or ﬂame.

WHEN SERVICING BATTERIES....

• Remove all jewelry

• Do not smoke

• Wear safety glasses

• Work in a well-ventilated area

• Do not allow tools to touch more than one battery terminal

at a time.

CAUTION!

Electrical components in this machine can be severely dam-

aged if the batteries are not installed and connected properly.

Batteries should be installed by your local Nilﬁsk-Advance

dealer or by a qualiﬁed electricain.

The Advolution 20B and 20BT may be used with three 12 volt

185 amp hour batteries or three 12 volt 234 amp hour AGM

batteries.

CAUTION!

The battery charger must be reprogrammed when switching

from lead acid to AGM batteries. See the Charger Manual for

instructions.

ENGLISH

revised 7/11

6 - FORM NO. 79986A - Advolution 20B, 20BT

ENGLISH

123

456

FORM NO. 79986A - Advolution 20B, 20BT - 7

PREPARING THE MACHINE

FOR USE

(B)-INSTALLING THE BATTERIES

1Carefully lift the batteries into the battery tray. Arrange as shown in

Figure B.

2Make sure the key switch is in the OFF position.

3Install the battery cables as shown in ﬁgure B, with the terminals marked

“P” on the positive battery posts and the terminals marked “N” on the

negative battery posts. Position the cables so that the caps can be

easily removed when it is necessary to add water to the batteries.

4Tighten the nut on each battery terminal just enough to keep the terminal

from being turned on the battery post. Then tighten the nut one more

full turn.

5Coat all the terminals and posts with grease, petroleum jelly or spray-on

battery coating (available at most auto parts stores).

6Put on the black rubber “boots” over each of the terminals and use the

plastic tie straps to hold them in place.

7Join the connector from the battery pack to the connector on the control

panel.

8Reassemble machine.

NOTE: Charge the batteries before using the machine.

(C)-PAD INSTALLATION

Your local Nilﬁsk-Advance distributor can provide the proper pads and ﬂoor

ﬁnishes for use with this machine.

CAUTION!

Using the wrong kind of pad on this machine can damage

the ﬂoor. The pad must be centered properly on the pad

holder to prevent machine vibration.

For pad installation, follow the steps below (see steps 1 - 6 in Figure

C):

1 Turn the key switch off.

2Put the machine in the position shown, to access the pad retainer.

3 Goto the front of themachine. While holding thepad retainer withone hand,

rotate the pad and pad driver counter clockwise to loosen the pad retainer.

4 Remove the old pad and install a new one, being careful to center it on

the outside diameter of the pad driver. NOTE: Vibration could occur if you

center the hole in the pad to the opening for the pad retainer. Always

use a high quality pad rated to operate at 2000 rpm.

5 Retighten the pad retainer as tight as possible.

6 Raise the back of the machine to lower the pad housing by lifting as

shown.

(D)-DUST BAG INSTALLATION

Your local Nilﬁsk-Advance distributor can provide the proper pads and ﬂoor

ﬁnishes for use with this machine.

IMPORTANT!

Install dust collector bag (part number 56201569) on top of

control housing (see Figure D). The dust collection system will

not operate properly if the collector bag is full or torn.

(E)-ADJUSTING PAD PRESSURE

The pad pressure is set at the factory for optimal burnishing with most

pad and ﬁnish combinations. If unique pad or ﬁnish conditions require

pad pressure adjustments, adjust by following the procedure below.

NOTE: Pad pressure adjustments should be performed by a qualiﬁed

service technician.

1Turn key switch off (O).

2From underneath burnisher, loosen jam nut (A).

3 To decrease pad pressure , turn bolt (B) clockwise.

4 To increase pad pressure, turn bolt (B) counterclockwise.

5 Re-tighten jam nut (A).

ENGLISH

8 - FORM NO. 79986A - Advolution 20B, 20BT

ENGLISH

MAINTENANCE

MAINTENANCE SCHEDULE

Maintenance Item Daily Monthly Yearly

Charge Batteries x

Check/Replace Dust Bags x

Check/Replace Skirt x

Clean Pad x

Lubrication x

Check/Service Pad Motor Brushes x

Service Drive Motor Brushes x

BATTERY MAINTENANCE

Charge the batteries each time the machine is used for 1 hour or longer, or

whenever the Battery Meter reads in the red area.

To Charge the Batteries...

1Remove cover.

2Plug charger in.

3Check the ﬂuid level in all battery cells after charging the batteries. Add

distilled water, if necessary, to bring the ﬂuid level up to the bottom of the

ﬁller tubes.

CAUTION!

To avoid damage to ﬂoor surfaces, wipe water and acid from

the top of the batteries after charging.

CAUTION!

Acid can spill onto the ﬂoor if the batteries are overﬁlled.

IMPORTANT

Motor damage resulting from failure to service carbon

brushes is not covered under warranty. See the Limited

Warranty statement.

TROUBLESHOOTING

MACHINE VIBRATION

1Pad is not centered properly.

2Defective pad. Replace.

SWIRL MARKS

1Pad is too aggressive for the ﬂoor ﬁnish.

2Pad is dirty, Check and replace.

REDUCED RUNNING TIME

1Battery needs to be charged.

2Batteries need water. Add just enough to cover the plates in each cell.

Then charge the batteries and check the water level again.

(E) PAD ASSIST MACHINE DOES NOT PULL

ITSELF

For pad assist adjustment, follow the steps below (see steps 1 - 6 in

Figure E):

1Tip burnisher back as shown to gain access to the pivot bracket.

2Remove the dust bag.

3Pull down on the dust skirt to gain access to the adjustment hardware.

4Lossen pivot bracket adjustment hardware and pivot bolts and rotate

bracket counterclockwise to increase pad assist.

5Pivot braket has slots to allow adjustment.

6Adjust pivot bracket so pad is tipped down towards the RH side of the

machine to increase the pad assist. Then retighten the adjustment hard-

ware.

CAUTION!

Pad assist will vary depending on the aggressiveness of pad

and the ﬂoor ﬁnish. If the deck is angled too much it could

result in the pad burning the ﬂoor on the RH side.

FORM NO. 79986A - Advolution 20B, 20BT - 9

ENGLISH

E12

Pivot bracket

Pivot bracket adjustment hardware

Pivot Bolt Front (another

one on rear of bracket)

Slots to allow

adjustment

View from rear

of machine

RH Side

10 - FORM NO. 79986A - Advolution 20B, 20BT

SPECIFICATIONS:

Model Advolution 20B Advolution 20BT Advolution 20B Advolution 20BT

Model Number 01595A 01594A 01597A 01596A

01585A (w/active vac) 01584A (w/active vac) 01587A (w/active vac) 01586A (w/active vac)

Power Supply 36 volt 36 volt 36 volt 36 volt

200AH 200AH 234AH AGM 234AH AGM

Motor, Pad 2.5 hp (1.9 kW) 65 amp 2.5 hp (1.9 kW) 65 amp 2.5 hp (1.9 kW) 65 amp 2.5 hp (1.9 kW) 65 amp

Motor Traction .5 hp PM / .37 kW .5 hp PM / .37 kW

Drive System Pad Assist Direct Drive Pad Assist Direct Drive

Pad 20” (51cm) 20” (51cm) 20” (51cm) 20” (51cm)

Pad Speed 2000 rpm 2000 rpm 2000 rpm 2000 rpm

Pad Pressure 0-30 lbs. 0-30 lbs 0-30 lbs. 0-30 lbs

Speed, Forward Pad Assist 0 - 240 ft/min. Pad Assist 0 - 240 ft/min.

Speed, Reverse Pad Assist 0 - 170 ft/min. Pad Assist 0 - 170 ft/min.

Vibration <2.5 m/s2<2.5 m/s2 <2.5 m/s2<2.5 m/s2

Sound Level (dbA) 68 68 68 68

Drive Wheel 1.62”x8.00” (4cmx20cm) 1.62”x8.00” (4cmx20cm) 1.62”x8.00” (4cmx20cm) 1.62”x8.00” (4cmx20cm)

Charger 36V, 25A, 36V, 25A, 36V, 25A, 36V, 25A,

85-265V/45-65Hz 85-265V/45-65Hz 85-265V/45-65Hz 85-265V/45-65Hz

Length 50 inches (127cm) 50 inches (127cm) 50 inches (127cm) 50 inches (127cm)

Width 23 inches (58cm) 23 inches (58cm) 23 inches (58cm) 23 inches (58cm) Height

41.25 inches (105cm) 41.25 inches (105cm) 41.25 inches (105cm) 41.25 inches (105cm) Burnishing Swath

20 inch (51cm) 20 inch (51cm) 20 inch (51cm) 20 inch (51cm)

Polishing Rate 24,000 sq. ft./hr. 24,000 sq. ft./hr. 24,000 sq. ft./hr. 24,000 sq. ft./hr.

Weight (w/3 - 200AH) 487 lbs./ 221 kg 501 lbs./227 kg 600 lbs./ 272 kg 614 lbs./279 kg

Shipping Weight 584 lbs./265 kg 598 lbs./271 kg 697 lbs./316 kg 711 lbs./323 kg

SPECIFICATIONS

ENGLISH

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