AEG PROTECT C. 1000 (S) Bedienungsanleitung

OPERATING INSTRUCTIONS UPS

PROTECT

C. 1000 (S)

PROTECT C. 2000 (S)

PROTECT C. 3000 (S)

PROTECT

Thank you for purchasing the AEG UPS PROTECT C.

from AEG Power Solutions.

Safety information and operating instructions are

included in this manual. To ensure correct use of the

UPS, please read this manual thoroughly before

operating it. Save this manual properly.

1 Notes on these Operating

Instructions

Duty to Provide Information

These operating instructions will help you to install and

operate the Uninterruptible Power Supply (UPS) PROTECT C.

1000 (S), PROTECT C. 2000 (S) or PROTECT C. 3000 (S) as

well as the associated external battery units PROTECT

C.1000BP or PROTECT C. 2030 BP – all referred to as

PROTECT C. in this document – safely and properly, and for

its intended purpose. These operating instructions contain

important information necessary to avoid dangers during

operation.

Please read these instructions carefully prior to

commissioning!

These operating instructions are a composite part of the

PROTECT C.

The owner of this unit is obliged to communicate the full

content of these operating instructions to all personnel

transporting or starting the PROTECT C. or performing main-

tenance or any other work on the unit.

Validity

These operating instructions comply with the current technical

specifications of the PROTECT C. at the time of delivery. The

contents do not constitute a subject matter of the contract, but

serve for information purposes only.

Warranty and Liability

We reserve the right to alter any specifications given in these

operating instructions, especially with regard to technical data

and operation, prior to start-up or as a result of service work.

Claims in connection with supplied goods must be submitted

within one week of receipt, along with the packing slip.

Subsequent claims cannot be considered.

The warranty does not apply to damage caused by non-

compliance with these instructions (such damage also

includes damaging the warranty seal). AEG will accept no

liability for consequential damage. AEG reserves the right to

rescind all obligations such as warranty agreements, service

contracts, etc. entered into by AEG and its representatives

without prior notification in the event of maintenance and

repair work being carried out with anything other than original

AEG spare parts or spare parts purchased by AEG.

Handling

PROTECT C. is designed and constructed so that all

necessary steps for start-up and operation can be performed

without any internal manipulation of the unit. Maintenance and

repair work may only be performed by trained and qualified

personnel.

Illustrations are provided to clarify and facilitate certain steps.

If danger to personnel and the unit cannot be ruled out in the

case of certain work, it is highlighted accordingly by

pictograms explained in chapter 3.

Hotline

If you still have questions after having read these operating

instructions, please contact your dealer or our "Hotline":

Tel.: ++49 (0)180 5 234 787

Fax: ++49 (0)180 5 234 789

Internet: www.aegpartnernet.com

No part of these operating instructions may be transmitted,

reproduced and/or copied by any electronic or mechanical

means without the express prior written permission of AEG.

Table of Contents

1 Notes on these Operating Instructions.............................3

2 General Information..........................................................7

2.1 Technology................................................................7

2.2 System Description...................................................8

3 Safety ...............................................................................9

3.1 General Safety Instructions.......................................9

3.2 Safety Instructions for PROTECT C. ........................9

3.3 CE-Certificate..........................................................13

3.4 Technical Data........................................................14

4 Set-Up and Operation ....................................................19

4.1 Unpacking and Inspection.......................................19

4.2 Point of Installation..................................................20

4.3 Overview:Connections,Operating/DisplayElements...21

4.3.1 Front View........................................................21

4.3.2 Display.............................................................22

4.3.3 Rear view (connections):.................................23

5 Commissioning...............................................................25

5.1 Mechanical Set-Up..................................................25

5.2 External Battery Expansions...................................26

5.2.1 Electrical Start-Up............................................27

5.3 Operating Statuses .................................................29

5.3.1 Normal Operation ............................................29

5.3.2 Battery Operation / Autonomy Operation ........30

5.3.3 Bypass Operation ............................................31

5.3.4 Unit Overload...................................................32

5.4 Interfaces and communication................................33

5.4.1 Data line protection RJ11 and RJ45................33

5.4.2 Computer interfaces RS232 ............................33

5.4.3 Communication Slot.........................................33

5.4.4 Shutdown and UPS management software.....34

6 Signalling and Error Correction......................................35

6.1 Signalling.................................................................35

6.2 Fault Diagnosis / Fault Rectification........................37

6.2.1 Error Messages................................................37

7 Maintenance...................................................................39

7.1 Charging the Battery...............................................39

7.2 Maintenance............................................................39

7.2.1 Visual Check....................................................39

7.2.2 Checking the Battery .......................................40

7.2.3 Fan Checking...................................................40

8 Storage, Dismantling and Disposal................................41

8.1 Storage....................................................................41

8.2 Dismantling .............................................................41

8.3 Disposal ..................................................................41

9 Glossary .........................................................................42

9.1 Technical terms.......................................................42

2 General Information

2.1 Technology

PROTECT C. is an Uninterruptible Power S

upply

(UPS) for essential loads such as PCs,

workstations, servers, network components,

telecommunication equipment and similar

devices. It consists of:

♦Mains filter with surge voltage protection (equipment

protection/class D) and mains energy backfeed protection

♦Rectifier section with PFC logic (power factor correction unit)

♦Separate battery charger with switch mode power supply

technology

♦Sealed, zero-maintenance battery system as energy

storage medium with downstream DC/DC converter unit

♦IGBT inverter for continuous supply of connected loads

with sinusoidal AC voltage

♦Automatic bypass as additional passive redundancy

♦Microprocessor controlled control unit

View of the PROTECT C. components

Rectifier

Inverter

Battery system

Load

Mains

Automatic

bypass

Battery

charger

PFC

CPU

control unit

RS232

SNMP

DC/DC booster

Filter

Mains

filter

2.2 System Description

The UPS is connected to a shockproof socket between the

public utility's mains and the loads to be protected.

The power section of the rectifier converts the mains voltage

to DC voltage for supplying the inverter. The circuit

technology used (PFC) enables sinusoidal current

consumption and therefore operation with little system

disturbance. A separate, second rectifier (charging REC set

up using switch mode power supply technology) is

responsible for charging or trickle-charging the battery

connected in the intermediate circuit. The configuration of this

charging REC means the harmonic content of the charging

current for the battery is almost zero, so the service life of the

battery is increased even more. The inverter is responsible for

converting the DC voltage into a sinusoidal output voltage. A

microprocessor-controlled control system based on pulse-

width modulation (PWM) in conjunction with an extremely

quickly pulsating IGBT power semiconductors of the inverter

guarantee that the voltage system on the protected busbar is

of the highest quality and availability.

In the event of mains faults (e.g. current failures), the voltage

continues to be supplied from the inverter to the load without

any interruption. From this point onwards, the inverter draws

its power from the battery instead of the rectifier. No switching

operations are necessary; this means there is no interruption

in the supply to the load.

For safety reasons (as required by German standards, VDE),

the mains input in the unit will be disconnected by a two-pole

switch in the event of a mains failure. Energy backfeed to the

mains and voltage supply to the pins of the mains connector

are thus reliably avoided.

The automatic bypass serves to increase the reliability of the

supply further. It switches the public mains directly through to

the load if there is an inverter malfunction. As a result, the

automatic bypass represents an extra passive redundancy for

the load.

3 Safety

3.1 General Safety Instructions

Read these operating instructions prior to start-up of the

PROTECT C. UPS and its external battery modules (special

accessories), and observe the safety instructions!

Only use the unit if it is in a technically perfect condition and

always in accordance with its intended purpose, while being

aware of safety and danger aspects, and in accordance with

the operating instructions! Immediately eliminate any faults

that could be detrimental to safety.

The following pictograms are used in these operating

instructions to identify dangers and important information:

Danger!

Identifies risk of fatal injury to the operator.

Attention!

Identifies risk of injury and risk of damage to the

unit and parts of the unit.

Information!

Useful and important hints for the operation of

the UPS and its external battery modules (special

accessories).

3.2 Safety Instructions for PROTECT C.

This chapter contains important instructions for the

PROTECT C. UPS and its external battery modules (special

accessories). These must be followed during assembly,

operation and maintenance of the uninterruptible power

supply and the battery systems (internal and, if appropriate,

external as well).

The UPS carries high voltage. Danger!

The unit

may only be op

ened by trained and qualified

personnel.

Repairs may only be carried out by

qualified customer service staff!

The output may be live, even if the UPS is not

con

nected to the mains, since the UPS has its

own internal power supply (battery)!

For health

and safety reasons, the unit must be

earthed correctly!

PROTECT C. may only be operated with or connected to a

220 V / 230 V / 240 V mains with protective grounding using a

CE marked mains connection cable with PE conductor

(included in the delivery) that has been tested in accordance

with national standards.

Danger! Risk of burning!

The battery has powerful short-

circuit

currents

. Incorrect connection or isolation faults

can lead to melting of the plug connections,

sparking potential and severe burns!

The unit has a warning signal that sounds when

the battery voltage of PROTECT

C. is exhausted

or when the UPS is not working in its normal

mode (see also chapter 6.1).

Observe the following safety instructions to

ensure permanent operational safety o

f and

safe work with the UPS and the battery modules

(special accessories):

♦Do not dismantle the UPS!

(The UPS does not contain any parts that require regular

maintenance. Bear in mind that the warranty will be

invalidated if the unit is opened!)

♦Do not install the unit in direct sunshine or in close

proximity of heaters!

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