AEG Protect d. 1000 Bedienungsanleitung

OPERATING INSTRUCTIONS

Protect D

Protect D. 1000 Protect D. 1000 BP

Protect D. 1500 Protect D. 1500 BP

Protect D. 2000 Protect D. 2030 BP

Protect D. 3000

Thank you for deciding to purchase the PROTECT D UPS

from AEG Power Solutions.

The following safety precautions are an important part of

these operating instructions. They are designed to help you

avoid problems caused by operating errors and to protect

you against any possible hazards. Please make sure to read

through these instructions carefully before using the

product for the first time!

1 Notes on these Operating Instructions

Duty to Provide Information

These operating instructions are designed to help you properly

and safely install and operate the following Uninterruptible

Power Supply (UPS) systems: the PROTECT D.1000, the

PROTECT D.1500, the PROTECT D.2000 or the PROTECT

D.3000 as well as the corresponding external battery units:

the PROTECT D.1000 BP, the PROTECT D.1500 BP or the

PROTECT D.2030 BP, hereinafter referred to as the PROTECT D.

These operating instructions contain important information on

how to avoid any hazards or dangers.

Make sure that you read through these instructions

carefully before attempting to install or operate this

device!

These operating instructions are part of the PROTECT D.

The operator of this device is required to make these operating

instructions openly available to any persons who transport, install

or service the PROTECT D or perform any other work on this

device.

Validity

These operating instructions comply with the current technical

specifications of the PROTECT D at the time of publication. The

contents do not constitute a contract and are for information

purposes only.

Warranty and liability

We reserve the right to make any changes to the information in

this operating manual, with respect to the specifications and the

operating instructions in particular, at any time.

Any goods delivered that you want to return must be returned

within eight days after the receipt of those goods, along with the

packing slip. Later claims cannot be honored.

Any damages incurred due to non - observance of these

instructions (including any damage to the warranty seal)

invalidate any warranty claims. AEG accepts no liability for

consequential damages. AEG will rescind all obligations, such as

warranty agreements, service contracts, etc., without prior notice

in the event that any spare parts other than original AEG spare

parts or those purchased by AEG are used for maintenance and

repair.

Handling

The PROTECT D is designed so that all of the steps that need to

be taken for its installation and operation can be done without

having to open the device. Any maintenance or repairs are to be

performed by qualified technicians only.

Illustrations are included to make certain steps more clear and

easier to understand.

If there is any potential danger to personnel and equipment while

performing certain work, these activities are accompanied by

pictograms, whose meanings are explained in the Safety

Instructions in Chapter 3.

Hotline

Should you still have any questions after reading this operating

manual, please contact your retailer or our hotline:

Tel: +49 2902 763100

Internet: www.aegps.com

Any forwarding, reproduction and / or storage using electronic or

mechanic means of these operating instructions, even in part,

requires the express prior written consent of AEG.

Contents

1Notes on these Operating Instructions ............................... 4

2General information .......................................................... 8

2.1 Technology ................................................................ 8

2.2 System description .................................................... 9

2.3 Technical Data ......................................................... 11

3Safety Regulations .......................................................... 17

3.1 General Safety Instructions ..................................... 17

3.2 Safety instructions for PROTECT D ........................ 17

3.3 CE certificate ........................................................... 21

4Installation ....................................................................... 22

4.1 Unpack and check ................................................... 22

4.2 Installation location .................................................. 23

4.3 Assembly ................................................................. 23

5Overview of Connections, Operating / Display Elements ... 28

5.1 Front view ................................................................ 28

5.2 Rear-panel view (connections): ............................... 29

6Electrical Connection ...................................................... 32

6.1 Contacting the battery modules ............................... 32

6.1.1 Connecting the internal battery ......................... 33

6.1.2 Connecting external battery extension(s) .......... 34

6.2 Power connection .................................................... 36

6.3 Connecting the load segments ................................ 37

7Operation Mode and Operating ...................................... 39

7.1 First start-up ............................................................ 39

7.1.1 Switching on the UPS ........................................ 39

7.1.2 Switching off the UPS ........................................ 39

7.2 Operating panel ....................................................... 40

7.2.1 Overview............................................................ 40

7.2.2 Indicators (LEDs) ............................................... 40

7.2.3 Operating keys (Navigation) .............................. 41

7.3 Display (Main Menu) ................................................ 42

7.3.1 UPS status - display .......................................... 42

7.3.2 Event log ............................................................ 46

7.3.3 Measurements ................................................... 47

7.3.4 Control ............................................................... 47

7.3.5 Identification ...................................................... 49

7.3.6 Settings .............................................................. 49

8Interfaces and Communication ....................................... 55

8.1 RS232 and USB computer interfaces ..................... 55

8.2 Communications slot ............................................... 55

8.3 Shutdown and UPS management software ............ 56

8.4 EPO (Emergency Power Off) .................................. 57

8.5 Change-over contact ............................................... 58

9Troubleshooting .............................................................. 58

9.1 Malfunctions ............................................................ 58

9.1.1 Alarm / error messages ..................................... 59

10 Maintenance ................................................................... 63

10.1 Charging the battery ................................................ 63

10.2 Maintenance checks ................................................ 63

10.2.1 Visual check ...................................................... 63

10.2.2 Battery check ..................................................... 64

10.2.3 Ventilator check ................................................. 64

10.3 Battery replacement ................................................ 64

Replace the EBM battery ................................................... 68

11 Storage, Dismantling and Disposal ................................ 69

11.1 Storage .................................................................... 69

11.2 Dismantling .............................................................. 69

11.3 Disposal ................................................................... 69

12 Appendix ........................................................................ 71

12.1 Technical terminology.............................................. 71

12.2 Keyword register ...................................................... 72

12.3 Notes ....................................................................... 73

2 General information

2.1 Technology

The PROTECT D is an Uninterruptible Power Supply

(UPS) for such essential loads as PCs, workstations,

servers, network components and similar load

devices, consisting of:

 Network filter with overvoltage protection (device protection /

Class D) and mains energy backfeed protection

 Rectifier with PFC logic (power factor correction unit)

 Separate intelligent battery charger

in switch mode power supply technology

 Valve regulated battery system, maintenance-free design

as energy storage with downstream DC/DC booster

 IGBT inverter for the continuous supply of connected loads

with sinusoidal AC voltage

 Automatic bypass as additional passive redundancy

 Regulator on the basis of digital signal processor technology

PFC

Rectifier

Inverter

Battery

charger

Battery system

DC/DC booster

Filter

Mains

filter

Mains

Load

RS232

USB

SNMP

DSP

Control logic

Component diagram

Automatic

Bypass

Emergency

Power Off

Relay

contact

2.2 System description

The UPS is connected between the public network and the

power load segments to be protected.

The rectifier is powered from the mains and converts the AC

voltage into a stabilized DC voltage to feed the inverter. The

circuitry technology used (PFC) enables sinusoidal current

consumption, thus allowing a low circuit feedback operation. A

separate, second rectifier (charger) based on switching power

supply technology recharges or maintains the charge of the

battery in the intermediate circuit. Due to the special circuitry

technology used in this charger / rectifier, the harmonics of the

charging current are reduced significantly. Additionally, a sleep

mode considerably increases the service life of the battery. The

inverter converts the DC voltage into a sinusoidal AC voltage. In

combination with digital signal processor technology and

extremely high pulse rate IGBT-power semiconductors in the

inverter, a microprocessor-controlled regulator on the basis of

pulse-width modulation (PWM) guarantees a voltage system of

highest quality and availability on the secured busbar.

Battery

Load REC

REC INV

Mains

Schematic

diagram

Secured

busbar:

Load

Power circuit

with mains supply

autom.

Bypass

In the event of mains problems (e.g. power outages), power is

supplied to the load segment without any interruption from the

inverter, which now uses the battery. Since no switching is

required, the load segment experiences no power supply

interruption at all.

Battery

Load REC

REC INV

Mains

Schematic

diagram

Secured

busbar:

Load

Power circuit with

faulty mains supply

autom.

Bypass

The automatic bypass serves to provide increased power supply

security for single installations in particular by switching the public

network, e.g. in the event of an inverter malfunction, through to the

load segment directly and without interruption. In other words, the

automatic bypass provides the load segment with an additional

passive redundancy.

Battery

Load REC

REC INV

Mains

Schematic

diagram

Secured

busbar:

Load

Power circuit

at overload or

faulty inverter

autom.

Bypass

The graphical LC display used provides for versatile use and easy

operation. Such convenient features as switchable outputs, a

freely programmable, potential-free change-over contact as well

as an emergency power off contact round out the standard

interface selection (USB, RS232, communication slot).

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