Aerotech AUTOMATION1-GL4 Bedienungsanleitung

Patent Number: US 8,426,768 B2

Revision 2.01

Automation1 GL4 Galvo Scan-Head Drive

HARDWAREMANUAL

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This manual contains proprietary information and may not be reproduced, disclosed, or

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Table of Contents

Automation1 GL4 Galvo Scan-Head Drive 1

Table of Contents 3

List of Figures 4

List of Tables 5

EU Declaration of Conformity 7

Agency Approvals 9

Safety Procedures and Warnings 11

Installation Overview 13

Chapter 1: Introduction 15

1.1. Electrical Specifications 17

1.2. Mechanical Specifications 18

1.2.1. Mounting and Cooling 18

1.2.2. Dimensions 19

1.3. Environmental Specifications 20

1.4. Drive and Software Compatibility 21

Chapter 2: Installation and Configuration 23

2.1. Input Power Connections 24

2.1.1. Control Supply Connector 24

2.1.2. Motor Supply Connector 25

2.1.3. External Power Supply Options 26

2.1.4. Minimizing Noise for EMC/CECompliance 28

2.2. HyperWire Interface 29

2.3. Laser Output Connectors 30

2.3.1. Position Synchronized Output (PSO) 35

2.4. Encoder Output Connector 36

2.5. Galvo Motor Connectors 38

2.5.1. Analog Encoder Inputs 39

2.5.2. End of Travel Limit Input Interface 40

2.5.2.1. End of Travel Limit Phasing 42

2.5.3. Thermistor Input 43

2.6. Digital and Analog I/O Connectors 44

2.6.1. Digital Outputs 45

2.6.2. Digital Inputs 47

2.6.3. Analog Outputs 48

2.6.4. Analog Inputs (Differential) 49

2.7. Encoder Input Connectors 50

2.7.1. Emergency Stop Sense Input 52

2.8. Laser Output Polarity Switches 53

2.9. Sync Port 54

2.10. PC Configuration and Operation Information 55

Chapter 3: Maintenance 57

3.1. Preventative Maintenance 58

3.2. Board Assembly 59

Appendix A: Warranty and Field Service 61

Appendix B: Revision History 63

Index 65

GL4 Hardware Manual Table of Contents

www.aerotech.com 3

List of Figures

Figure 1-1: GL4 Networked Digital Galvo Controller 15

Figure 1-2: Functional Diagram 16

Figure 1-3: Dimensions 19

Figure 2-1: Control Supply Connections 24

Figure 2-2: Motor Supply Connections 25

Figure 2-3: Control and Motor Power Wiring using a TM3 Transformer 27

Figure 2-4: Third-Party Power Supply Connection 27

Figure 2-5: Laser Interface Outputs 31

Figure 2-6: Current Sinking Configuration with Isolation 32

Figure 2-7: Current Sinking Configuration without Isolation 32

Figure 2-8: Current Sourcing Configuration with Isolation 33

Figure 2-9: Current Sourcing Configuration without Isolation 33

Figure 2-10: TTLOutput 34

Figure 2-11: Encoder Outputs 36

Figure 2-12: PSOExternal Sync Input 37

Figure 2-13: End of Travel Limit Input Connections 41

Figure 2-14: End of Travel Limit Interface Input Schematic 41

Figure 2-15: Limit Input Diagnostic Display 42

Figure 2-16: Thermistor Input Input Schematic 43

Figure 2-17: Digital Outputs Connected in Current Sourcing Mode 46

Figure 2-18: Digital Outputs Connected in Current Sinking Mode 46

Figure 2-19: Digital Inputs Connected to Current Sourcing Devices 47

Figure 2-20: Digital Inputs Connected to Current Sinking Devices 47

Figure 2-21: Analog Outputs Schematic 48

Figure 2-22: Analog Inputs Schematic 49

Figure 2-23: Encoder Input Connections Schematic 51

Figure 2-24: ESTOP Sense Input Schematic 52

Figure 2-25: Laser Output Polarity Switches 53

Figure 3-1: Control Board Assembly 59

Figure 3-2: Power Board Assembly 60

List of Figures GL4 Hardware Manual

4 www.aerotech.com

List of Tables

Table 1-1: FeatureSummary 15

Table 1-2: Electrical Specifications 17

Table 1-3: Mounting Specifications 18

Table 1-4: Environmental Specifications 20

Table 1-5: Drive and Software Compatibility 21

Table 2-1: Control Supply Connector Wiring Specifications 24

Table 2-2: Mating Connector Part Numbers for the Control Supply Connector 24

Table 2-3: Motor Supply Wiring Specifications 25

Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector 25

Table 2-5: HyperWire Card Part Number 29

Table 2-6: HyperWire Cable Part Numbers 29

Table 2-7: Laser Output Connector A Pinout 30

Table 2-8: Laser Output Connector B Pinout 30

Table 2-9: Mating Connector Part Numbers for the Laser Output Connectors 30

Table 2-10: Laser Output Specifications 31

Table 2-11: PSOPins on the Laser Output A Connector 35

Table 2-12: PSOPins on the Laser Output B Connector 35

Table 2-13: PSO Specifications 35

Table 2-14: Encoder Output Connector Pinout 36

Table 2-15: Mating Connector Part Numbers for the Encoder Output Connector 36

Table 2-16: PSOExternal Sync Specifications 37

Table 2-17: Galvo Motor Connector Pinout 38

Table 2-18: Mating Connector Part Numbers for the Galvo Motor Connectors 38

Table 2-19: Analog Encoder Specifications 39

Table 2-20: End of Travel Limit Input Pins on the Galvo Motor Connectors 40

Table 2-21: Thermistor Input Pins on the Galvo Motor Connectors 43

Table 2-22: Digital and Analog I/O Connector APinout 44

Table 2-23: Digital and Analog I/O Connector B Pinout 44

Table 2-24: Mating Connector Part Numbers for the Digital / Analog I/OConnectors 44

Table 2-25: Digital Output Specifications 45

Table 2-26: Digital Output Pins on the Digital/Analog I/O A Connector 45

Table 2-27: Digital Input Specifications 47

Table 2-28: Digital Input Pins on the Digital/Analog I/O B Connector 47

Table 2-29: Analog Output Specifications 48

Table 2-30: Analog Output Pins on the Digital / Analog I/O B Connector 48

Table 2-31: Analog Input Specifications 49

Table 2-32: Analog Input Pins on the Digital / Analog I/O B Connector 49

Table 2-33: Encoder Input Specifications 50

Table 2-34: Axis 1 Encoder Input Pinout (Encoder Input Connector A) 50

Table 2-35: Axis 2 Encoder Input Pinout (Encoder Input Connector B) 50

Table 2-36: Mating Connector Part Numbers for the Encoder Input Connectors 50

Table 2-37: GL4 to Drive Cable Part Numbers 50

Table 2-38: ESTOP Pins on the Encoder Input Connector 52

Table 2-39: Electrical Noise Suppression Devices 52

Table 2-40: Sync-Related Functions 54

Table 2-41: SyncPort Cables 54

Table 3-1: LEDDescription 57

Table 3-2: Troubleshooting 57

GL4 Hardware Manual List of Tables

www.aerotech.com 5

Table 3-3: Preventative Maintenance 58

Table 3-4: Control Board Fuse Specifications 59

Table 3-5: Power Board Fuse Specifications 60

List of Tables GL4 Hardware Manual

6 www.aerotech.com

EU Declaration of Conformity

Manufacturer Aerotech, Inc.

Address 101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Product GL4

Model/Types All

This is to certify that the aforementioned product is in accordance with the applicable requirements of

the following directive(s):

2014/35/EU Low Voltage Directive

2011/65/EU RoHS 2 Directive

EU 2015/863 Amendment RoHS 3 Directive

and has been designed to be in conformity with the applicable requirements of the following standard(s)

when installed and used in accordance with the manufacturer’s supplied installation instructions.

EN 61010-1:2010 Safety Requirements for Electrical Equipment

Authorized

Representative / Simon Smith, European Director

Aerotech Ltd

The Old Brick Kiln, Ramsdell, Tadley

Hampshire RG26 5PR

Engineer Verifying

Compliance / Alex Weibel

Aerotech, Inc.

101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Date 6/30/2021

GL4 Hardware Manual EU Declaration of Conformity

www.aerotech.com 7

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EU Declaration of Conformity GL4 Hardware Manual

8 www.aerotech.com

Agency Approvals

Aerotech tested its GL4 drives and found that they obey the standards that follow:

Approval: CUS NRTL

Approving Agency: TUV SUD America Inc.

Certificate #: U8 068995 0031 Rev. 00

Standards: CAN/CSA-C22.2 No. 61010-1:2012 ,

EN 61010-1:2010,

UL 61010-1:2012

Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates.

Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech

certificates.

GL4 Hardware Manual Agency Approvals

www.aerotech.com 9

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Agency Approvals GL4 Hardware Manual

10 www.aerotech.com

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