Aerotech Automation1 iXL2e Bedienungsanleitung

Revision 1.04

Automation1 iXL2e and XL2e High-Performance

Linear Digital Drives

HARDWAREMANUAL

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Table of Contents

Automation1 iXL2e and XL2e High-Performance Linear Digital Drives 1

Table of Contents 3

List of Figures 5

List of Tables 7

EU Declaration of Conformity 9

Agency Approvals 10

Safety Procedures and Warnings 11

Handling and Storage 13

Installation Overview 14

Chapter 1: iXL2e/XL2e Overview 17

1.1. Electrical Specifications 21

1.2. Mechanical Specifications 22

1.2.1. Mounting and Cooling 22

1.2.2. Dimensions 23

1.3. Environmental Specifications 25

1.4. Drive and Software Compatibility 26

Chapter 2: Installation and Configuration 27

2.1. Input Power Connections 27

2.1.1. Control Supply Connector 27

2.1.2. Motor Supply Connector 28

2.2. Motor Power Output Connector 29

2.2.1. Brushless Motor Connections 30

2.2.1.1. Brushless Motor Powered Motor and Feedback Phasing 31

2.2.1.2. Brushless Motor Unpowered Motor and Feedback Phasing 32

2.2.2. DCBrush Motor Connections 33

2.2.2.1. DC Brush Motor Phasing 33

2.2.3. Stepper Motor Connections 34

2.2.3.1. Stepper Motor Phasing 34

2.2.4. Three Phase Stepper Motor Connections 35

2.2.4.1. Stepper Motor Phasing 35

2.3. Feedback Connector 36

2.3.1. Primary Encoder Inputs 37

2.3.1.1. Square WaveEncoder (Primary) 38

2.3.1.2. Absolute Encoder (Primary) 39

2.3.1.3. Sine Wave Encoder (Primary) [-MX2/-MX3 Option] 40

2.3.1.4. Encoder Phasing 41

2.3.2. Hall-Effect Inputs 42

2.3.3. Thermistor Input 43

2.3.4. Encoder Fault Input 44

2.3.5. End of Travel and Home Limit Inputs 45

2.3.5.1. End of Travel and Home Limit Phasing 47

2.3.6. Brake Outputs 48

2.4. Safe Torque Off Input (STO) 49

2.4.1. STOStandards 51

2.4.2. STO Functional Description 52

2.4.3. STO Startup Validation Testing 53

2.4.4. STO Diagnostics 54

2.5. HyperWire Interface 55

2.6. Sync Port 56

2.7. System Interconnection 57

2.8. PC Configuration and Operation Information 60

Chapter 3: -EB1/-EB2 Option Expansion Board 61

3.1. PSOInterface [-EB1/-EB2] 62

3.2. Auxiliary Encoder Interface [-EB1/-EB2] 64

3.2.1. Square WaveEncoder (Auxiliary) 65

3.2.2. Absolute Encoder (Auxiliary) 66

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3.2.3. Sine Wave Encoder (Auxiliary) [-MX3 Option] 67

3.3. Analog I/O [-EB1] 69

3.3.1. Analog Output 0 [-EB1] 70

3.3.2. Analog Input (Differential) [-EB1] 71

3.4. Digital Outputs [-EB1] 72

3.5. Digital Inputs [-EB1] 75

3.6. Industrial Ethernet (iXL2e -EB2 Option Only) 78

Chapter 4: Cables and Accessories 79

4.1. DIN Rail Mounting 80

4.2. Joystick Interface 81

4.3. Handwheel Interface 82

Chapter 5: Maintenance 83

5.1. Preventative Maintenance 84

5.2. Fuse Specifications 85

Appendix A: Warranty and Field Service 87

Appendix B: Revision History 89

Index 91

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List of Figures

Figure 1-1: iXL2e High-Performance Linear Digital Drive 17

Figure 1-2: XL2e High-Performance Linear Digital Drive 18

Figure 1-3: Functional Diagram 20

Figure 1-4: Dimensions [-EB0] 23

Figure 1-5: Dimensions [-EB1/-EB2] 24

Figure 2-1: Control Supply Connections 27

Figure 2-2: Motor Supply Connections 28

Figure 2-3: Brushless Motor Configuration 30

Figure 2-4: Positive Motor Direction 31

Figure 2-5: Encoder and Hall Signal Diagnostics 31

Figure 2-6: Brushless Motor Phasing Oscilloscope Example 32

Figure 2-7: Brushless Motor Phasing Goal 32

Figure 2-8: DC Brush Motor Configuration 33

Figure 2-9: Positive Motor Direction 33

Figure 2-10: Stepper Motor Configuration 34

Figure 2-11: Positive Motor Direction 34

Figure 2-12: Three Phase Stepper Motor Configuration 35

Figure 2-13: Positive Motor Direction 35

Figure 2-14: Square Wave Encoder Schematic (Feedback Connector) 38

Figure 2-15: Absolute Encoder Schematic (Feedback Connector) 39

Figure 2-16: Sine Wave Encoder Phasing Reference Diagram 40

Figure 2-17: Encoder Phasing Reference Diagram (Standard) 41

Figure 2-18: Position Feedback in the DiagnosticDisplay 41

Figure 2-19: Hall-Effect Inputs Schematic (Feedback Connector) 42

Figure 2-20: Thermistor Input Schematic (Feedback Connector) 43

Figure 2-21: Encoder Fault Input Schematic (Feedback Connector) 44

Figure 2-22: End of Travel and Home Limit Input Connections 46

Figure 2-23: End of Travel and Home Limit Input Schematic (Feedback Connector) 46

Figure 2-24: End of Travel and Home Limit Input Diagnostic Display 47

Figure 2-25: Brake Connected to the 25-Pin Feedback Connector (Typical) 48

Figure 2-26: Typical STO Configuration 50

Figure 2-27: STO Timing 54

Figure 2-28: Drive-Based System Wiring Drawing (Best Practice) 57

Figure 2-29: PC-Based System Wiring Drawing (Best Practice) 57

Figure 2-30: Drive-Based System Interconnection Drawing (Best Practice) 58

Figure 2-31: PC-Based System Interconnection Drawing (Best Practice) 59

Figure 3-1: Expansion Option Board Connectors (iXL2e shown) 61

Figure 3-2: PSO Output Sources Current 63

Figure 3-3: PSOOutput Sinks Current 63

Figure 3-4: PSO TTLOutputs Schematic 63

Figure 3-5: Square Wave Encoder Interface (Aux Connector) 65

Figure 3-6: Absolute Encoder Schematic (Auxiliary Encoder Connector) 66

Figure 3-7: Sine Wave Encoder Phasing Reference Diagram 67

Figure 3-8: Sine Wave Encoder Schematic (Aux Connector) 68

Figure 3-9: Analog Output Schematic [-EB1] 70

Figure 3-10: Analog Input Schematic [-EB1] 71

Figure 3-11: Digital Outputs Schematic [-EB1] 73

Figure 3-12: Digital Outputs Connected in Current Sourcing Mode [-EB1] 74

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Figure 3-13: Digital Outputs Connected in Current Sinking Mode [-EB1] 74

Figure 3-14: Digital Inputs Schematic [-EB1] 76

Figure 3-15: Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1] 77

Figure 3-16: Digital Inputs Connected to Current Sinking (NPN) Devices [-EB1] 77

Figure 4-1: Din Rail Clip Dimensions 80

Figure 4-2: Two Axis Joystick Interface 81

Figure 4-3: Handwheel Interconnection to the Aux Connector 82

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List of Tables

Table 1-1: FeatureSummary 19

Table 1-2: Linear Amplifier Specifications 21

Table 1-3: Mounting Specifications 22

Table 1-4: Environmental Specifications 25

Table 1-5: Drive and Software Compatibility 26

Table 2-1: Control Supply Connector Pinout 27

Table 2-2: Control Supply Mating Connector Ratings 27

Table 2-3: Motor Supply Connector Pinout 28

Table 2-4: Motor Supply Mating Connector Ratings 28

Table 2-5: Motor Power Output Connector Pinout 29

Table 2-6: Motor Power Output Mating Connector Ratings 29

Table 2-7: Wire Colors for Aerotech-Supplied Brushless Motor Cables 30

Table 2-8: Hall Signal Diagnostics 31

Table 2-9: Wire Colors for Aerotech-Supplied DCBrush Motor Cables 33

Table 2-10: Wire Colors for Aerotech-Supplied Stepper Motor Cables 34

Table 2-11: Feedback Connector Pinout 36

Table 2-12: Feedback Mating Connector Ratings 36

Table 2-13: Multiplier Options 37

Table 2-14: Primary Encoder Pins on the Feedback Connector 37

Table 2-15: Square Wave Encoder Specifications 38

Table 2-16: Sine Wave Encoder Specifications 40

Table 2-17: Hall-Effect Feedback Pins on the Feedback Connector 42

Table 2-18: Thermistor Input Pin on the Feedback Connector 43

Table 2-19: Encoder Fault Input Pin on the Feedback Connector 44

Table 2-20: End of Travel and Home Limit Pins on the Feedback Connector 45

Table 2-21: Brake Output Pins on the Feedback Connector 48

Table 2-22: Brake Control Specifications 48

Table 2-23: STO Connector Pinout 49

Table 2-24: STOMating ConnectorRatings 49

Table 2-25: STOElectrical Specifications 50

Table 2-26: STOStandards 51

Table 2-27: STOStandards Data 51

Table 2-28: STOSignal Delay 53

Table 2-29: Motor Function Relative to STOInput State 53

Table 2-30: STOTiming 54

Table 2-31: HyperWire Card Part Number 55

Table 2-32: HyperWire Cable Part Numbers 55

Table 2-33: Sync-Related Functions 56

Table 2-34: SyncPort Cables 56

Table 3-1: PSO Specifications [-EB1/-EB2] 62

Table 3-2: PSO Interface Connector Pinout [-EB1/-EB2] 62

Table 3-3: PSO Interface Mating Connector Ratings [-EB1/-EB2] 62

Table 3-4: Auxiliary Encoder Connector Pinout 64

Table 3-5: AUX Mating Connector Ratings 64

Table 3-6: Square Wave Encoder Specifications 65

Table 3-7: Sine Wave Encoder Specifications 67

Table 3-8: Analog I/O Connector Pinout [-EB1] 69

Table 3-9: Analog I/O Mating Connector Ratings [-EB1] 69

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Table 3-10: Analog Output Specifications [-EB1] 70

Table 3-11: Analog Output Pins on the Analog I/OConnector [-EB1] 70

Table 3-12: Differential Analog Input Specifications [-EB1] 71

Table 3-13: Analog Input Pins on the Analog I/OConnector [-EB1] 71

Table 3-14: Digital Output Specifications [-EB1] 72

Table 3-15: Digital Output Connector Pinout [-EB1] 72

Table 3-16: Digital Output Mating Connector Ratings [-EB1] 72

Table 3-17: Digital Input Specifications [-EB1] 75

Table 3-18: Digital Input Connector Pinout [-EB1] 75

Table 3-19: Digital Input Mating Connector Ratings [-EB1] 75

Table 4-1: Standard Interconnection Cables 79

Table 4-2: Mounting Parts 80

Table 5-1: LEDDescription 83

Table 5-2: Troubleshooting 83

Table 5-3: Preventative Maintenance 84

Table 5-4: Control Board Fuse Specifications 85

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EU Declaration of Conformity

Manufacturer Aerotech, Inc.

Address 101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Product iXL2e/XL2e

Model/Types All

This is to certify that the aforementioned product is in accordance with the applicable requirements

of the following directive(s):

2014/30/EU Electromagnetic Compatibility (EMC)

2014/35/EU Low Voltage Directive

2006/42/EC Machinery Directive

2011/65/EU RoHS 2 Directive

EU 2015/863 Amendment RoHS 3 Directive

and has been designed to be in conformity with the applicable requirements of the following

standard(s) when installed and used in accordance with the manufacturer’s supplied installation

instructions.

EN 61010-1:2010/AMD1:2016 Safety Requirements for Electrical Equipment

EN 61800-3:2017 EMCRequirements for Power Drives

IEC 61800-5-1:2016 Electrical Safety for Power Drive Systems

IEC 61800-5-2:2016 Functional Safety for Power Drive Systems

EN 55011/55032:2015 Conducted and Radiated Emissions

Authorized

Representative / Simon Smith, European Director

Aerotech Ltd

The Old Brick Kiln, Ramsdell, Tadley

Hampshire RG26 5PR

Engineer Verifying

Compliance / Alex Weibel

Aerotech, Inc.

101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Date 7/19/2022

Hardware Manual iXL2e/XL2e

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Agency Approvals

Aerotech tested its iXL2e/XL2e drives and found that they obey the standards that follow:

Approval: CUS NRTL

Approving Agency: TUV SUD America Inc.

Certificate #: U10 068995 0033 Rev. 00

Standards: CSA C22.2 No. 61010-1:2012/A1:2018-11,

UL 61010-1:2012/R2019-07

Certificate #: N8AUS 068995 0032 Rev. 01

Standards: CE Attestation of Conformity,

Low Voltage Directive 2014/35/EU,

EN 61010-1:2010/AMD1:2019

Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates.

Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech

certificates.

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