AG SHIELD 4159335 Bedienungsanleitung

35 FT Agco DynaFlex (ASM part# 4159335)

40 FT Agco DynaFlex (ASM part # 4159340)

12” CROSS AUGER

OPERATOR’S MANUAL

Ag Shield Manufacturing

Box 9, Benito, Manitoba R0L 0C0

Phone 800-561-0132 or 204-539-2000

Fax 204-539-2130

Email address: [email protected]

Web site at www.agshield.com

Printed in Canada August 2020 REV 1 -Part No 405908

AG SHIELD LTD.

BOX 9, BENITO, MANITOBA CANADA R0L 0C0

Phone 1-800-561-0132 or 204-539-2000 Fax 204-539-2130

www.agshield.com E-mail: sales@agshield.com

Warranty Registration Form - Warranty registration must be filled out by the dealer at the time of delivery, and

emailed, faxed, or mailed to Ag Shield within 10 days of customer invoice to validate warranty.

Machine type-e.g. ReCon, LandRoller

Model - e,g, 400 or 12- 46- 3

Delivery Date

Serial Number e.g. 1815125

Size - e.g. 7 ft or 46 ft

Options

Additional Serial Number e.g. 1415103

Size - e.g. 7 ft or 46 ft

Options

Customer Name

Phone Number

Mailing Address

City

State / Province

Country

Postal Zip code

Email Address for service & updates- required

Customer agrees that the equipment was complete with all parts in good working order except as noted

below, that the customer has received the owner’s handbook, and the customer has been thoroughly

instructed in the use of it. Customer agrees that they have been instructed in the care, adjustments, the

safe operation of the machine, and the applicable warranty policy.

Dealer Name

Phone Number

Mailing Address

City

State / Province

Country

Postal Zip Code

Email Address for service & updates- required

Dealer agrees to have thoroughly instructed the customer on the above described equipment,

including the contents of the Owner’s Handbook, equipment care, adjustments, safe operation, and

applicable warranty policy.

Dealer Sales Person Name

Cell Phone Number

Mailing Address

City

State / Province

Country

Postal Zip code

Email Address for service & updates- required

enter X

1.TABLE OF CONTENTS

1. TABLE OF CONTENTS .......................................................................................................5

2. INTRODUCTION AND SIGN-OFF FORM............................................................................6

3. SAFETY................................................................................................................................7

3.1. SAFETY OVERVIEW...................................................................................................................8

3.2. GENERAL SAFETY.....................................................................................................................8

3.3. MAINTENANCE SAFETY............................................................................................................9

3.4. HYDRAULIC SAFETY................................................................................................................. 9

3.5. STORAGE SAFETY.....................................................................................................................9

3.6. TRANSPORT SAFETY................................................................................................................ 9

3.7. REFUELING SAFETY..................................................................................................................9

3.8. TIRE SAFETY............................................................................................................................10

3.9. OPERATING SAFETY...............................................................................................................10

3.10. CROSS AUGER SAFETY.......................................................................................................... 10

3.11. SAFETY DECALS ..................................................................................................................... 11

4. SETUP FROM SHIPPING MODE.......................................................................................12

4.1. INSTALLATION SEQUENCE .................................................................................................... 12

4.2. HYDRAULICS............................................................................................................................ 18

4.3. STRIPPER BAR INSTALLATION.............................................................................................. 20

5. OPERATIONS....................................................................................................................21

5.1. FIELD SETTING THE CROSS AUGER.....................................................................................21

6. CROSS AUGER PARTS FOR 30-55 FT MODELS............................................................22

6.1. LEFT END BEARING HANGER MOUNT..................................................................................22

6.2. DIRECT DRIVE ASSEMBLY .....................................................................................................23

6.3. RH MOUNT AND DRIVE ASSEMBLY....................................................................................... 24

6.4. CENTER HANGER ASSEMBLY ............................................................................................... 25

7. WARRANTY.......................................................................................................................26

PAGE 6

2.INTRODUCTION AND SIGN-OFF FORM

Congratulations! on your choice of an Ag Shield cross auger. This equipment has been designed

and manufactured to meet the harvesting needs of the discerning farmers and custom harvesters.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this

manual, are as seen from the combine driver's seat and facing in the normal direction of travel.

Ag Shield follows the general safety standards specified by the American Society of Agricultural

Engineers (ASAE) and the Occupational Safety and Health Administration OSHA). Anyone who will

be operating and/or maintaining the Ag Shield Cross auger must read and clearly understand ALL

Safety, Operating, and Maintenance information presented in this manual.

Do not operate or allow anyone else to operate this equipment until such information has been

reviewed. Review this information annually before season start-up. Make these reviews of safety

and operation a standard practice for all your equipment. An untrained operator is not qualified to

operate this machine.

A sign off sheet is provided for your record keeping showing that all personnel who will be working

with the equipment have read and understood the information in the Operators Handbook and have

been instructed in the operation of the equipment.

SIGN-OFF FORM

DATE

OPERATORS SIGNATURE

EMPLOYERS SIGNATURE

3.SAFETY SAFETY ALERT SYMBOL

This Safety Alert symbol means:

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

The Safety Alert symbol identifies important

safety messages on the Ag Shield Cross auger

and in the manual. When you see this symbol, be

alert to the possibility of personal injury or death.

Follow the instructions in the safety message.

Accidents Disable and Kill

3 Big Reasons

Accidents Cost

Accidents Can Be Avoided

SIGNAL WORDS:

Note the use of the signal words DANGER, WARNING

and CAUTION with the safety messages. The

appropriate signal word for each message has been

selected using the following guide-lines:

DANGER - An immediate and specific hazard which

WILL result in severe personal injury or

death if the proper precautions are not

taken.

WARNING - A specific hazard or unsafe practice

which COULD result in severe personal

injury or death if proper precautions are

not taken.

CAUTION - Unsafe practices which COULD result in

personal injury if proper practices are

not taken, or as a reminder of good

safety practices.

3.1. SAFETY OVERVIEW

YOU are responsible for the SAFE operation and

maintenance of your Ag Shield Cross auger. YOU must

ensure that you and anyone else who is going to

operate, maintain or work around the Ag Shield Auger

be familiar with the operating and maintenance

procedures and related SAFETY information contained

in this manual. This manual will take you step-by-step

through your working day and alerts you to all good

safety practices that should be adhered to while

operating the auger.

Remember, YOU are the key to safety. Good safety

practices not only protect you but also the people

around you. Make these practices a working part of your

safety program. Be certain that EVERYONE operating

this equipment is familiar with the recommended

operating and maintenance procedures and follows all

the safety precautions. Most accidents can be

prevented. Do not risk injury or death by ignoring good

safety practices.

•Cross auger owners must give operating instruc-

tions to operators or employees before allowing

them to operate the Cross auger, and at least

annually thereafter per OSHA regulation 1928.57.

•The most important safety device on this equipment

is a SAFE operator. It is the operator's responsibility

to read and understand ALL Safety and Operating

instructions in the manual and to follow these. All

accidents can be avoided.

•A person who has not read and understood all

operating and safety instructions is not qualified to

operate the machine. An untrained operator

exposes himself and bystanders to possible serious

injury or death.

•Do not modify the equipment in any way.

Unauthorized modification may impair the function

and/or safety and could affect the life of the

equipment.

•Think SAFETY! Work SAFELY!

3.2. GENERAL SAFETY

1. Read and understand the

Operator's Manual and all

safety signs before operating,

maintaining, adjusting the Cross

auger.

2. Only trained competent persons shall operate the

auger. An untrained operator is not qualified to

operate the machine.

3. Have a first-aid kit available

for use should the need arise

and know how to use it.

4. Have a fire extinguisher

available for use should the

need arise and know how to

use it.

5. Do not allow riders.

6. Wear appropriate

protective gear. This list

includes but is not limited

to:

•A hard hat

•Protective shoes with

slip resistant soles

•Protective glasses or

goggles

•Heavy gloves

•Hearing protection

7. Stop the engine, place all controls in neutral, set

park brake, remove ignition key and wait for all

moving parts to stop before servicing, adjusting,

repairing or unplugging.

8. Review safety related items with all personnel.

3.3. MAINTENANCE SAFETY

1. Review the Operators Manual and all safety items

before working with, maintaining or operating the

Cross auger.

2. Stop the Combine /Swather engine, place all

controls in neutral, set park brake, remove ignition

key, wait for all moving pads to stop before

servicing, adjusting, or repairing.

3. Before applying pressure to a hydraulic system,

make sure all components are tight and that steel

lines, hoses and couplings are not damaged.

4. Relieve pressure from hydraulic circuit before

servicing or disconnecting from tractor.

5. Keep hands, feet, clothing and hair away from all

moving and/or rotating parts.

6. Clear the area of bystanders, especially children,

when carrying out any maintenance and repairs or

making any adjustments.

7. Place stands or blocks under the frame before

working beneath the machine.

3.4. HYDRAULIC SAFETY

1. Always place all Combine /Swather hydraulic

controls in neutral before dismounting.

2. Make sure that all components in the hydraulic

system are kept in good condition and are clean.

3. Replace any worn, cut, abraded, flattened or

crimped hoses and steel lines.

4. Do not attempt any makeshift repairs to the

hydraulic lines, fittings or hoses by using tape,

clamps or cements. The hydraulic system operates

under extremely high-pressure. Such repairs will

fail suddenly and create a hazardous and unsafe

condition.

5. Wear proper hand and eye protection when

searching for a high-pressure hydraulic leak. Use a

piece of wood or cardboard as a backstop instead

of hands to isolate and identify a leak.

6.If injured by a concentrated

high-pressure stream of hydraulic

fluid, seek medical attention

immediately. Serious infection or

toxic reaction can develop from hydraulic fluid

piercing the skin surface.

3.5. STORAGE SAFETY

1. Store unit in an area away from human activity.

2. Do not permit children to play on or around the

stored Cross auger.

3.6. TRANSPORT SAFETY

1. Read and understand ALL the information in the

Operator's Manual regarding procedures and

SAFETY when operating the Cross auger in the

field and/or on the road.

2. Check with local authorities regarding machinery

transport on public roads. Obey all applicable laws

and regulations.

3. Always travel at a safe speed. Use caution when

making corners or meeting traffic.

4. Make sure the SMV (Slow Moving Vehicle) emblem

and all the lights and reflectors that are required by

the local highway and transport authorities are in

place, are clean and can be seen clearly by all

overtaking and oncoming traffic. Daybreak and

dusk are particularly dangerous and pilot vehicles

are recommended.

5. Keep to the right and yield the right-of-way to allow

faster traffic to pass. Drive on the road shoulder, if

permitted by law.

6. Always use hazard warning flashers on the Cross

auger when transporting unless prohibited by law.

3.7. REFUELING SAFETY

1. Handle fuel with care. It is highly flammable.

2.Do not refuel the machine while smoking or when

near open flame or sparks.

3. Stop engine before refueling. Clean up spilled fuel

before restarting engine.

3.8. TIRE SAFETY

1. Failure to follow proper procedures when mounting

a tire on a wheel or rim can produce an explosion,

which may result in serious injury or death.

2. Do not attempt to mount a tire unless you have the

proper equipment and experience to do the job.

3. Have a qualified tire dealer or repair service

perform required tire maintenance.

4. Operate the tires at the pressures, loads, and

speeds suggested by the manufacturer.

3.9. OPERATING SAFETY

1. Read and understand the Operator’s Manual and

all safety signs before using.

2. Stop engine place all controls in neutral, set park

brake, remove ignition key, wait for all moving parts

to stop before servicing, adjusting, repairing or

unplugging.

3. Before Harvesting a field, be familiar with all

potential hazards: trees, rocks ditches, gullies, etc.

Plan your route to avoid hazards. Keep Cross

auger width in mind when maneuvering to avoid

obstacles.

4. Keep hands, feet, hair and clothing away from all

moving and/or rotating parts.

5. Keep all shields and guards in place when

operating.

6. Do not allow riders on the Cross auger or

Combine / Swather during operation or

transporting.

7. Clear the area of all bystanders, especially

children, before starting.

8. Before applying pressure to the hydraulic system,

make sure all components are tight and that steel

lines, hoses and couplings are not damaged.

9. Review safety instructions annually

3.10. CROSS AUGER SAFETY

The cross auger has sufficient power to sever limbs and

cause serious to fatal injury. Always stop the cross

auger before dismounting. Always be certain that no

one is in front of combine header Shield before

engaging the auger drive.

When greasing the auger, do so with the combine motor

shut off and the park brake securely set.

Never attempt to help the crop move along the

canvases with a wrench or other item that might get

into the auger and draw the wrench holder into the

auger.

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