AirMan SG Series Bedienungsanleitung
Preface
Thank you for choosing “AIRMAN”
Keep this manual at hand and refer to it as necessary.
If this manual is missing or damaged, order a new copy from our office or your nearest dealer.
Make sure that the manual is included with the machine when it is handed over to another user.
The contents of this manual may differ from the machine as a result of design changes. If anything
is unclear or you want advisement, contact our office or your nearest dealer.
Refer to the Engine Operation Manual for engine handling, maintenance, and safety information.
Table of Contents
1. Major Components ----------------------------------------------------------------------------- 1-1
1.1 Internal Components --------------------------------------------------------------------------------------------- 1- 1
2. Transportation and Installation ------------------------------------------------------------- 2-1
2.1 Transporting Machine -------------------------------------------------------------------------------------------- 2- 1
2.2 Conditions of Installation ---------------------------------------------------------------------------------------- 2- 2
2.3 Grounding ----------------------------------------------------------------------------------------------------------- 2- 5
2.4 Selecting Cable ---------------------------------------------------------------------------------------------------- 2- 8
2.5 Fuel Pipe Selector Valve ---------------------------------------------------------------------------------------- 2- 9
3. Operation------------------------------------------------------------------------------------------- 3-1
3.1 Control Panel------------------------------------------------------------------------------------------------------- 3- 1
3.2 Connecting Loads ------------------------------------------------------------------------------------------------- 3- 3
3.3 Engine oil･Coolant･Fuel・DEF -------------------------------------------------------------------------------- 3- 7
3.4 Before Starting the Unit ------------------------------------------------------------------------------------------ 3-10
3.5 Operating Procedure --------------------------------------------------------------------------------------------- 3-16
3.6 Emergency Stop --------------------------------------------------------------------------------------------------- 3-23
3.7 SCR Cleaning ------------------------------------------------------------------------------------------------------ 3-24
3.8 SCR Inducement -------------------------------------------------------------------------------------------------- 3-25
3.9 How to activate Escape Mode---------------------------------------------------------------------------------- 3-26
4. Failure and Troubleshooting ---------------------------------------------------------------- 4-1
4.1 Protection device -------------------------------------------------------------------------------------------------- 4- 1
4.2 Troubleshooting---------------------------------------------------------------------------------------------------- 4- 3
5. Periodic Inspection----------------------------------------------------------------------------- 5-1
5.1 Important Items at Periodic Inspection and Maintenance ----------------------------------------------- 5- 1
5.2 Maintenance Schedule------------------------------------------------------------------------------------------- 5- 2
5.3 Periodic Replacement Parts ------------------------------------------------------------------------------------ 5- 3
5.4 Maintenance Items------------------------------------------------------------------------------------------------ 5- 4
6. Storage and Disposal-------------------------------------------------------------------------- 6-1
6.1 Preparation for Long-term Storage---------------------------------------------------------------------------- 6- 1
6.2 Disposal of Product ----------------------------------------------------------------------------------------------- 6- 1
7. Specifications ------------------------------------------------------------------------------------ 7-1
7.1 Specifications------------------------------------------------------------------------------------------------------- 7- 1
7.2 Outline drawing ---------------------------------------------------------------------------------------------------- 7- 2
7.3 Generator Wiring Diagram -------------------------------------------------------------------------------------- 7- 4
7.4 Engine Wiring Diagram ------------------------------------------------------------------------------------------ 7- 5
7.5 Piping Diagram----------------------------------------------------------------------------------------------------- 7- 7
Safety
S-1
This section explains safety precautions for operation, inspection, maintenance, installation, movement
and transportation. Read these safety requirements carefully and fully understand the contents before
starting the machine.
For better understanding of the precautions in this manual and on this machine, safety precautions are
classified into “DANGER”, “WARNING” and “CAUTION” messages with a warning symbol marked,
according to the degree of hazard.
When one of these messages is found, please take preventive measures for safety and carry out “SAFE
OPERATION AND PROPER MAINTENANCE OF THE MACHINE”.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices.
IMPORTANT indicates important caution messages for the performance or
durability of the machine, which has no concern to injury or accident of or to a
human body.
This manual does not describe all safety items. We, therefore, advise you to pay special attention to all
items (even though they may not be described in the manual) for your safety.
PROPOSITION 65 WARNING
Breathing engine exhaust exposes you to chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Always start and operate the engine in a well-ventilated area.
If in an enclosed area, vent the exhaust system.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary
For more information, go to www.P65warnings.ca.gov/diesel
Safety
S-2
◆If you have any questions about the machine, please contact our office or your nearest dealer.
Be sure to have your machine’s serial number to assist in providing the correct information for you.
A plate stamped with the model and serial number is attached to side of the machine.
A040491
※ Each illustrated figure (Fig.) has a number
(for instance, A040491) at the right bottom.
This number is not a part number, but it is
used only for our reference number.
Safety
S-3
[Safety Warning Labels]
Following labels are attached to the machine.
Keep them clean at all times. If they are damaged or missing, immediately place an order with your
nearest dealer for replacement. Part numbers are indicated on the lower right corner of the label.
Adhere a new one to the original location.
1 2 3 4
5 6 7
8
9 10
11
12 13
Safety
S-4
The locations of the safety warning labels are as follows.
A190013
13
1
A
11 10
9
8
7
6
3
2
5
4
VIEW A
Radiator Battery
12
Safety
S-5
W013
Never touch the control panel during operation. Be aware that a voltage of
several hundred volts is applied to the control panel.
Be sure to stop the engine and turn control power switch OFF whenever the
control panel has to be checked or operated. Disconnect the negative battery
terminal during checking and maintenance.
TR0086
Read each instruction plate which is displayed in the manual or on the
machine carefully, understand its content and follow the indications thereof.
Do not modify the machine without prior approval.
The safety may be compromised, functions may be deteriorated, or machine
life may be shortened.
Never use the machine for the other purposes than power supply. Otherwise,
serious accidents may occur.
TR0304
Keep hands off from the rotating machinery or belts while running. It could
cause serious injuries to hands.
M003
When cleaning dust accumulated in devices such as filters, etc., with
compressed air, wear safety glasses, etc. to protect your eyes
Safety
S-6
H990432
Be sure to stop the engine and let the coolant water sufficiently cool down
before draining it.
If the drain valve is opened before the coolant water is cool enough, hot
water could jet out, causing burns or scalding.
When washing the machine, cover the control panel, generator and its electric parts to prevent them
from being exposed to splashing water and avoid possible decrease in electrical insulation or other
troubles to the machine.
Dust, sand and dirt accumulated inside control panel could cause malfunction or difficulties with the
instruments. Clean them using compressed air.
A100285
Waste liquid from the machine contains harmful material. Do not discharge it
onto the ground or into the river, lake or sea. Such material will pollute the
environment.
Be sure to use a container to hold waste liquid from the machine.
Be sure to follow the designated regulations when disposing of oil, fuel,
coolant (antifreeze), filter, battery or other harmful materials.
The engine of this machine contains many electrical and electronic parts. Before welding, be sure to
disconnect all electronic control equipment.
Failure to do so could result in equipment malfunction due to excessive current.
1. Major Components
1-1
1.1 Internal Components
A190058
No. Description Function
1 SCR(Selective Catalytic Reduction) Selective reduction-type catalyst that uses DEF as a reducing agent.
2 Radiator Cooling the coolant for engine in the system.
3 Reserve Tank Checking coolant level and supplying it.
4 Air Filter Filtering dust from intake air.
5 Engine Oil Filler Port Supplying and replenishing engine oil to engine.
6 Engine Oil Level Gauge Checking the engine oil level and contamination
7 Fuel Filter Filtering foreign matter and dust mixed in fuel.
8 Alternator Generating AC power to be supplied.
9 Battery Electrically starting engine.
10 Fuel Pre-Filter Removing dust and water mixed in fuel.
11 Fuel Pipe Selector Valve Switching to supply fuel from outer tank.
12 Supply Module Pump unit for supplying DEF.
13 CCV(Coolant Control Valve) Valve for coolant to warm up DEF piping at cold temperature.
1
2
3 4
5
6
7 8
13 12 11 10 9
Andere Handbücher für SG Series
2
Dieses Handbuch passt für folgende Modelle
1
Inhaltsverzeichnis
Andere AirMan Tragbarer Generator Handbücher
