Airwell DS 18 RCG Bedienungsanleitung

Split Ducted systems

DS 16/18/24 RCG

Comfort Range

AIR CONDITIONING

INSTALLATION INSTRUCTIONS

DS 16 RCG

DS 18 RCG

DS 24 RCG



GC 16 RCC & 18/24 RCC-S

GC 16 RCC

GC 18 RCC-S

GC 24 RCC-S

DS / CAT. NO. 000000 / ENG REV. 0209/2003

DS MAN. MENU



DISCONNECTION OF THE MAIN

POWER SUPPLY IS MANDATORY

BEFORE OPERATING IN THE

ELECTRIC BOX

GENERAL RECOMMENDATIONS

SAFETY ADVICES

❒When you are operating on your equipment, follow the safety measures

in force.

❒Installation and maintenance of the units should be carried out exclusively

by qualified personnel.

❒Make sure that the main power supply and its frequency are adapted to

the power required for operation, taking into account specific conditions of

location and the power required for any other appliance connected with the

same circuit.

WARNING

❒Switch off the power supply before starting maintenance.

❒he manufacturer declines any responsibility and the warranty will be

void if these Installation Instructions are not respected.

If you meet difficulties please call the echnical Service of your area.

❒Before placing the appliance on its final location, assemble if possible the

accessories (see instructions provided with each accessory).

❒

DS MAN. MENU

SUMMARY

CONTENTS OF THE PARCEL 4

ELECTRICAL CONNECTION SPECIFICATIONS 5

GENERAL POINTS 7

INSTALLATION 7

INSTALLATION OF THE OUTDOOR UNIT 8

COOLING LINKING PIPES BETWEEN INDOOR UNIT

AND OUTDOOR UNIT 8

LAY-OUT OFTHE PIPES 8

VACUUM OFTHE COOLING PIPES AND INDOOR UNIT 8

ACCESSORIES AVAILABLE 9

ELECTRIC CONNECTIONS 9

AIR SUCTION AND DISTRIBUTION 9

CHECKING BEFORE STARTING OPERATION 9

MAINTENANCE 10

EXPLANATORY ILLUSTRATIONS (see last page of these instructions)

DS MAN. MENU

1 DS

1bagwithreferencematerial

1warranty certificate

2sheet metal angle brackets

1bag with screws : 4 screws headed H M6

4 flat washers 8 x 30

4 flat washers 6 x 18

4 silentblocs

1Infrared remote control

1Remote infrared receiver

2Configuration plugs

CONTENTS OF THE PARCEL

REFRIGERANT PIPE CONNECTIONS

16 18 24

GAS PIPE Ø Pipe

LIQUID PIPE Ø Pipe

Refregirent charge in the outdoor

unit (factory charged) and charge

to be added on site

According toQDPHSODWH in outdoor unit

SIZE

1/2"

1/4"

5/8"

3/8"

DS MAN. MENU

* IMPORTANT: Cables should be sized depending on regulations in force:

they depend on the mode of installation and type of wires.

ELECTRICAL CONNECTION SPECIFICATION

INDOOR DS 16 RCG

OUTDOOR GC 16 RCC

Power supply 1/230V/50Hz *

COOLING+VENTILATION

Main power supply cable section* 3CORES 3CORES 5CORES 3CORES 5CORES

Cable section between units* 6CORES 6CORES 6CORES 6CORES 6CORES

DEHUMIDIFICATION MODE

(COOLING+VENTILATION+REVERSE

CYCLE)

Main power supply cable section* 3CORES 3CORES 5CORES 3CORES 5CORES

Cable section between units* 6CORES 6CORES 6CORES 6CORES 8CORES

DS 18 RCG

GC 18 RCC-S

DS 24 RCG

GC 24 RCC-S

STANDARD / HEATPUMP

DS MAN. MENU

GENERAL POINTS

LOCATION

- Donotinstalltheindoorunitinroomswhereinflammable

gas or acid or alkaline substances are stocked. The

aluminumand copper evaporator and/or the internal

plasticcomponents could be damaged.

- Donot install theindoorunit in workshopsorkitchens

whereoilvapoursattractedbytreatedaircouldsetdown

on the evaporator of the indoor unit and change the

performanceordamagetheinternalplastic partsofthe

unit.

- Installation of the unit will be easier when using a lift-

truck.Usethebaseofthepackingbyplacingitbetween

theunitandthe forksofthe truck.

BEFORE INSTALLATON

- Theappliance canbeinstalled:

wallmounted

ceilingmounted

- Itisrecommendedtoplacetheunitascloseaspossible

toitsfinal locationbefore unpacking.

- Avidplacingheavytools orweightsonthe packedunit.

Checkassoonasthepackinghasbeenopenedthatno

accessoriesrequiredforthe installationaremissing.

DO NOT LIFT THE UNIT AT THE DRAIN PIPE OR

THE COOLING CONNECTIONS, BUT ONLY AT

THE 4 ANGLES.

INSTALLATION

- Mark the location of each support rod, the refrigerant

lines,thecondensatedischargepipe,thepowersupply

cables and the remote control unit cable (see the

dimensions Fig. 1a and 1b).

SELECTION OF PRESSURES

- Preselect the fanspeed according to the model, so as

to obtain the desired pressure by moving 3 wires on

the speed selection terminal box (see table Fig. 19).

- Fasten the appliance on the wall with 4 screws (not

supplied)(Fig. 4).

CEILINGMOUNTED

- Therods canbefixed depending onthe type ofceiling,

as shown in (Fig. 2).

- Connect the drain pipe and check once more that the

unit is in a horizontal position.

DRAININGOF CONDENSATES

- Inorder todrain the condensates,the downward slope

ofthe drain pipe shouldbe 1 cm per meterwithout any

narrowing passage (Fig. 6).

Furthermore a siphon at least 50 mm high should be

installed to avoid bad odours in the room.

- Installan auxiliary pump todrain the condensates and

a level controller, if needed, to drain the condensates

at a higher level than the unit.

WALL MOUNTED

- Position the unit with a airbulb level on the rods by

tighteningfirst thebolds onthe side(Fig. 3), thenplace

the rubber shockabsorbers (Fig. 5) andfinally tighten

the nuts and lock nuts of the threaded rods.

DS MAN. MENU

- Thedrainpipe shouldbeheat insulatedwithinsulation

material 5to 10 mm thick, such as polyurethane,

propylaneorneoprene,avoiding condensation.

- Ifseveralunitsareplacedintheroom,the drainsystem

maybe installed as shown in Fig. 7.

INSTALLATION OF THE OUTDOOR UNIT

Minimum clearance to provide for (in mm)

(Fig.

Avoidrecycling, even partially, betweenair suction and

discharge.

Fastening on the floor:

The unit is meant to be fastened directly on the floor:

4 holes ∅10 (Fig. 9).

In certain cases shock absorbing blocks can be placed

under the legs (ref.PAULSTRA N°.520027 or similar).

Hanging on the wall:

Theoutdoorunit canbe hungon thewall witha wall

bracket(accessory).

In any case the distance clearance space

between the wall and inlet at the rear of

the condenser should be respected

REFRIGERANT CONNECTION PIPES BETWEEN

INDOOR UNIT AND OUTDOOR UNIT

Theindoorunitsare connectedwiththeoutdoorunitsby

means of flare linking pipes

(copper pipe of cooling quality equipped at their ends

withflarenutsand insulatedovertheir wholelength).

PREPARATION OFTHE PIPES

- Usecopperpipesofcooling qualityandofa∅adapted

toeach model(see tableon page4).

- The gas pipe and the liquid pipe must

beinsulatedwithinsulatingmaterialatleast6mmthick.

- Placethe flarenuts onthe pipe endsbefore preparing

themwitha flaretool.

- The separately insulated pipes and their couplings

canthen befastened to thedrain pipe andthe electric

wireswitha clamp.

INSTALLATION OF THE REFRIGERANT CONNECTION

PIPES

- Make a hole ∅80 mm in the wall to pass the pipes

linkingthe outdoor unit with the indoor unit (Fig. 12).

LAY-OUT OF THE PIPES

The bending radius of the pipes should be equal to or

more then3.5 tilmesthe diameterof thepipe (Fig. 11).

Donotbend thepipes morethan 3timesin arow anddo

not make more than 12 bends on the total length of the

linkingpipe.

Incase the succionpipe has avertical part exceeding 8

meters, it is IMPERATIVE to install a siphon every

3 meters when the GC is placed at a higher level

(Fig. 15).

VACUUM OF PIPES AND

INDOOR UNIT

Only the outdoor unit is charged with R407C refrigerant.

Theindoorunitcontainsasmall quantityofaneutralgas.

This the reason it is imperative to vacuum the linking

pipesand theindoor unit.

ASSEMBLY

The outdoor unit is equipped with a valve allowing to

vacuumtheinstallation(large valve):

1 - Connect the linking pipes with the outdoor and the

indoorunit.

To obtain the right tightening, cover the surface with

cooling oil (Fig. 16).

The use of a counter wrench is required

to tighten the valves (Fig. 14).

mmnisnoisnemiD 61SD18/24SD

From 100 150

005005

0100 150

004004

500

(see table below and Fig. 8 & 9).

rear

From

front

left

right

above 500

DS MAN. MENU

The values of the tightening torque are shown in the

tablebelow.

2- Connect thevacuum pump withthe flare couplingof

the outdoor unit equipped with a process valve (large

coupling).

3- Start thevacuum pump andcheck that the needleof

the indicator goes down to -0,1 Mpa (-76 cm Hg).

Thepumpshould runduring atleast 15minutes.

4 - Before disconnecting the vacuum pump, check that

thevacuumindicator remainsinthesamepositionduring

fiveminutes.

5- Disconnectthe vacuum pumpand close theprocess

valve.

6-Removethecapofthe"GAS"and"LIQUID"valvesand

open them with a hexagonal wrench to free the

R407C containedin theoutdoor unit.Put thecaps back.

7 - Check that the linking pipes are sealed. Use an

electronicleakdetector ora soapysponge.

ADJUSTMENT OF THE CHARGE

Adjustmentof thecharge maybe neededdepending on

thelengthof thelinkingpipes andon theindoorunit.

This operation should be done expertly by qualified

personnel (regrigeration engineer). The additional

charge is to be added through the process valve of the

flarecoupling ofthe outdooorunit (largecoupling).

Anyactiononthe coolingcircuitsrequires tocomplywith

theCECOMAF GT1-001 recommendations. (related to

thedischarge ofR407C intotheatmosphere).

sepipehtfoØ euqroT

epip"4/1 epip"8/3 epip"2/1 epip"8/5 epip"8/7

mN02-51 mN53-03 mN45-05 mN57-07 mN59-09

ELECTRIC CONNECTIONS

POWERSUPPLY

The power supply is connected with the outdoor unit

(except DS16).

This appliance is meant to be permanently connected

witha fixedcable.

See the electric diagrams on the appliance

(Fig. 21a, b and c).

The connection is made with the outdoor unit after

removalof panel A (Fig.13).

AIR SUCTION AND DISTRIBUTION

SEE ACCESSORIES page 6 and see last page

of these instructions.

AIR RENEWAL

- Lateralportsallowto install separated ductsforfresh

airsuction and discarge in aneighbouring room.

- Remove the anti-condensation insulation and the

prepunchedsheetmetaloftheportsbyusingapiercer:

BE CAREFUL not to damage the heat exchanger

located at the rear.

- Fill the space between the ducts and the edge of the

portswith anti-condensationinsulation. Usematerials

resistingat atemperature of60°C whenthe appliance

isincontinuousoperation.

- Theductscanbe flexiblewithaspring coreoracoreof

corrugated aluminum, insulated at the outside

(glassfibers12to 25mmthick).

- Whentheinstallationisfinishedallductsurfacesshould

be anti-condensation insulated (expanded

polystyrene,expandedneoprene,6mmthick).

NON COMPLIANCE WITH THESE INSTRUCTIONS

WILL CAUSE CONDENSATE

TO DRIP

CHECKING BEFORE STARTING

OPERATION

POWER SUPPLY VOLTAGE

The voltage and frequency of the power supply of the

appliance should be in conformity with the values

indicatedonthe identityplates ofthe indoorandoutdoor

unit.

DS MAN. MENU

ELECTRIC WIRES

Theappliancesare meantto bepermanently connected

withafixedelectriccable.Donotuseasocket,noraflexible

cable to supply power or to link the indoor unit with the

outdoorunit.

DRAINING OF CONDENSATES

Check that the drain works efficiently by pouring water

intothecondensingtrayofthe indoorunit.Checkthatthe

couplings are sealed and heat insulated if necessary

drainpipeforprotectionagainstfreezingorcondensation.

CONNECTIONCOUPLINGS

Checkwithanappropriatedetectorthatthecoolinglinking

pipes are sealed, in particular the connecting valves of

theoutdoor unit.Check that thepipes are perfectlyheat

insulated.

CROSSING A WALL (Fig. 12)

Check that the passage of the pipes is sealed, in case

theypassthrough anoutsidewall.

Checkthat thelinking pipesdo not touchthe wall.

FASTENING

Check that the indoor and outdoor units are solidly

fastened.Putbacktheelements previouslyremoved.

MAINTENANCE

Beforeanyaction, SWITCH OFF thepowerswitch.

Theairfilter ismade ofacrylic fibersand canbe cleaned

withwater.

CHECK REGULARLY AND BEFORE THE

SEASON THAT THE AIR FILTER IS CLEAN

AFTER LONG PERIODS OF NON-OPERATION

Beforeputting theappliance again inoperation:

- Checkandcleanthe outdoorunit,inparticular theheat

exchanger.

- Cleanorreplace theairfilters ofthe indoorunit.

- Checkandcleanthe condensingtrayof theindoorunit

aswellas theoutdoorunits ofthe heatpump.

- Checkthat electricconnections aretight.

NOTE:

Iftheoutdoorunitisequippedwithacrankcaseheater on

the compressor, put the compressor under power 12

hoursbeforeputting thesystem intooperation.

SWITCH OFF THE REMOTE CONTROL OF THE

AIR TREATEMENT UNIT AND SWITCH ON THE

POWER SUPPLY

DS MAN. MENU

FIG. 1a, 1b

Electricbox 250×190X70

Drainof condensates

Filtre

Freshair intakeØ 125

Freshair intake Ø100

Flarecoupling

830X215X8

1160 X 215 X 8

Flarecoupling

250 X 190 X 70

DS 16/18 RCG

DS 24 RCG

DS MAN. MENU

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