Alfalaval SBV Bedienungsanleitung

ESE01782-EN102022-10

Originalmanual

InstructionManual

SBVSanitaryBallValve

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetprecautions................................................................................6

3.Installation....................................................................................8

3.1.Unpacking/deliver...............................................................................8

3.2.Generalinstallation................................................................................8

3.3.Welding............................................................................................9

3.4.Indicationandcontrolequipment(optionalextras)............................................10

3.5.Recclinginformation.............................................................................11

4.Operation.....................................................................................12

4.1.Operation..........................................................................................12

4.2.Faultfinding.......................................................................................13

4.3.Recommendedcleaning.........................................................................14

5.Maintenance..................................................................................16

5.1.Generalmaintenance.............................................................................16

5.2.Replacementofproductwettedseals..........................................................18

5.3.Replacementofallseals.........................................................................19

6.Technicaldata................................................................................23

6.1.Technicaldata.....................................................................................23

7.Partslist/servicekits........................................................................25

7.1.SBVSanitarBallValve..........................................................................25

7.2.SBVSanitarBallValveforInchtube...........................................................26

7.3.SBVSanitarBallValveforDINtube............................................................30

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBV

Tpe

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-ThevalveisincompliancewiththePressureEquipmentDirective2014/68/ECandwassubjectedtothefollowing

assessmentprocedureModuleA.Diameters≥DN125manotbeusedforfluidsgroup1.

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2016-06-01

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBV

Tpe

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016categor1andsubjectedtoassessmentprocedureModuleA.

Diameters≥DN125manotbeusedforfluidsgroup1

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_102022

2Safety

Unsafepracticesandotherimportantinformationareemphasizedinthismanual.

Warningsareemphasizedbymeansofspecialsigns.

2.1Importantinformation

Alwas Alwas

Alwasr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

2.2Warningsigns

Generalwarning:

Causticagents:

2.3Safetyprecautions

Installation: Installation:

Installation:

Alwas Alwas

Alwasobservethetechnicaldata(seechapter6Technicaldata).

Alwas Alwas

Alwasreleasecompressedairafteruse.

Operation: Operation:

Operation:

Alwas Alwas

Alwasobservethetechnicaldata(seechapter6Technicaldata).

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilizing.

Alwas Alwas

Alwashandleleandacidwithgreatcare.

Maintenance: Maintenance:

Maintenance:

-Alwas Alwas

Alwasobservethetechnicaldata(seechapter6Technicaldata).

-Alwas Alwas

Alwasreleasecompressedairafteruse.

-Thevalvemustnever never

neverbehotwhenservicingit.

-Thevalve/actuatorandthepipelinesmustneverbepressurisedwhenservicingthevalve/actuator.

-Never Never

Neverstickourfingersthroughthevalveportsifthevalveissuppliedwithcompressedair.

-Alwas Alwas

AlwasuseAlfaLavalgenuinespareparts.ThewarrantofAlfaLavalproductsisdependentontheuseofAlfa

Lavalgenuinespareparts.

2Safety

Allwarningsinthemanualaresummarizedonthispage.

Payspecialattentiontotheinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

T T

Transportation: ransportation:

ransportation:

Alwas Alwas

Alwassecurethatcompressedairisreleased.

Alwas Alwas

Alwassecurethatallconnectionsisdisconnectedbeforeattempttoremovethevalvefromtheinstallation.

Alwas Alwas

Alwasdrainliquidoutofvalvesbeforetransportation.

Alwas Alwas

Alwasusepredesignedliftingpointsifdefined.

Alwas Alwas

Alwassecuresufficientfixingofthevalveduringtransportation-ifspecialdesignedpackagingmaterialisavailableit

mustbeused.

3Installation

Theinstructionmanualispartofthedelivery.

Studytheinstructionscarefully.

Theitemsrefertopartslistandserviceitssection.

3.1Unpacking/delivery

Step Step

Step1 1

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectunpacking.

Check Check

Checkthe the

thedeliver: deliver:

deliver:

1.Completevalve.

2.Delivernote.

Step Step

Step2 2

1.Cleanthevalveforpossiblepackingmaterials.

2.Inspectthevalveforvisibletransportdamage.

3.Avoiddamagingairandpipeconnections.

3.2Generalinstallation

Step Step

Step1 1

Alwas Alwas

Alwasreadthetechnicaldatacarefull.

Seechapter6Technicaldata

Alwas Alwas

Alwasreleasecompressedairafteruse.

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectinstallation.

Forfurtherinformationoninstallationofvalves,pleaseseeGuidelinesforinstallationofvalveclustersandotherinstallations,

ESE00041

Step Step

Step2 2

Avoidstressingthevalveasthiscancausedeformationofthe

sealingareaandmalfunctionofthevalve(leakageorfault

indication).

Paspecialattentionto:

-Vibrations

-Thermalexpansionofthetubes

-Excessivewelding

-Overloadingofthepipelines

Fittings: Fittings:

Fittings:

Ensurethattheconnectionsaretight.

Air Air

Airconnection connection

connectionof of

ofactuator: actuator:

actuator:

Connectcompressedaircorrectl.

Pa Pa

Paspecial special

specialattention attention

attentionto to

towar war

warnings! nings!

nings!

3Installation

Studytheinstructionscarefully.

3.3Welding

Step Step

Step1 1

1.Dismantletheflangesinaccordancewiththeinstructionsinsection4Operation.RemovesealringsandO-rings.

2,Weldtheflangesintothepipelines.KeepdistanceBbetweenflanges.

3.Ifweldingbothflanges,ensurethattheflangescanbemovedaxiallminimumCmmtoallowforvalvemaintenance.

4.MaintaintheminimumclearanceAsothattheactuatororhandlecanberemoved.

5.Assemblethevalveinaccordancewiththeinstructionsinsection4Operationafterthewelding.

SizeA A

A(mm) (mm)

(mm)(inch)

Manual Manual

ManualActuated Actuated

Actuated

B B

B(mm) (mm)

(mm)

(inch)

C C

C(mm) (mm)

(mm)

(inch)

DN/OD25

DN25

317

(12.5)

507

(20.0)

(1.3)

(1.2)

DN/OD38

DN40

325

(12.8)

515

(20.3)

(1.6)

(1.2)

DN/OD51

DN50

335

(13.2)

524

(20.6)

(2.0)

(1.2)

DN/OD63.5

DN65

345

(13.6)

535

(21.1)

(2.2)

(1.6)

DN/OD76.1

DN80

356

(14.0)

546

(21.5)

(2.75)

(1.6)

DN/OD101.6

DN100

406

(16.0)

595

(23.4)

100

(3.9)

(1.6)

NOTE: NOTE:

NOTE:ValveswithadapterandThinkT T

Top: op:

op:add200mm(7.9inch)todimensionA

Step Step

Step2 2

Pr Pr

Pre e

e- -

-use use

usecheck: check:

check:

Openandclosethevalveseveraltimestoensurethattheball

movessmoothlagainstthesealrings.

Pa Pa

Paspecial special

specialattention attention

attentionto to

tothe the

thewar war

warnings! nings!

nings!

3Installation

Studytheinstructionscarefully.

3.4Indicationandcontrolequipment(optionalextras)

CAUTION! CAUTION!

CAUTION!

Theindicationandcontrolequipmentmustbeelectricallinstalledbauthorizedpersonnelonl.

-Inductiveproximitswitches:

(Seetheinstructionsontheunit).

-ThinkT T

Top op

op®:

(Seetheseparateinstructionmanual).

Manual Manual

Manualvalves: valves:

valves:

Manualvalveswithoptionalhandleforinductiveproximitswitchesare

designedforthemountingofoneortwoM12feedbacksensorsforopen

and/orclosedpositiondetection.Feedbacksensorsshouldbeinstalledand

adjustedaccordingtothespecificationontheunit.

V V

Valves alves

alveswith with

withstandar standar

standard d

dactuator: actuator:

actuator:

Valveswithstandardactuatorarepreparedforthemountingofoneortwo

M12feedbacksensorsonthepositionindicator.

Mounting: Mounting:

Mounting:

1.Removetheredplasticcapforthedesiredvalveposition.

2.Tightenthesensorunitgentl.

3.Installtheunitaccordingtoproductspecification.

Andere Handbücher für SBV

Inhaltsverzeichnis

Andere Alfalaval Steuereinheit Handbücher

Alfalaval

Alfalaval ThinkTop DeviceNet 11 VDC Bedienungsanleitung

Alfalaval

Alfalaval 5308 Bedienungsanleitung

Alfalaval

Alfalaval Unique 7000 Series Bedienungsanleitung

Alfalaval

Alfalaval Unique Mixproof Horizontal Tank Bedienungsanleitung

Alfalaval

Alfalaval LKAP Bedienungsanleitung

Alfalaval

Alfalaval Unique DV-ST UltraPure Betriebsanleitung

Alfalaval

Alfalaval Unique PMO Plus CP HT Series Bedienungsanleitung

Alfalaval

Alfalaval LKB Bedienungsanleitung

Alfalaval

Alfalaval ARC series Bedienungsanleitung

Alfalaval

Alfalaval Aseptic Mixproof Series Bedienungsanleitung

Alfalaval

Alfalaval 9611-99-5750 Bedienungsanleitung

Alfalaval

Alfalaval 660 Bedienungsanleitung

Alfalaval

Alfalaval REMIND EPC 50 Bedienungsanleitung

Alfalaval

Alfalaval SRC Bedienungsanleitung

Alfalaval

Alfalaval Unique RV-ST Bedienungsanleitung

Alfalaval

Alfalaval ThinkTop Digital 8-30 VDC PNP/NPN Bedienungsanleitung

Alfalaval

Alfalaval ThinkTop D30 Bedienungsanleitung

Alfalaval

Alfalaval SSV Bedienungsanleitung

Alfalaval

Alfalaval SB Bedienungsanleitung

Alfalaval

Alfalaval CSI SSV PN10 Bedienungsanleitung

Alfalaval

Alfalaval Unique SSV PN10 Bedienungsanleitung

Alfalaval

Alfalaval Unique SSV Series Bedienungsanleitung

Alfalaval

Alfalaval Unique SSV PN10 Bedienungsanleitung

Alfalaval

Alfalaval ThinkTop Digital 8-30 VAC NO/NC Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung