Alfalaval LKB Bedienungsanleitung

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

kyManual or Automatic - it’s your Choice

LKB Automatic or Manual Butterfly Valve

LKB-F butterfly valve with LKLA actuator

LKB butterfly valve with handle 1.1

Application

LKB is a sanitary automatically or manually operated butterfly valve for

use in stainless steel pipe systems.

Working principle

LKB is either remote-controlled by means of an actuator or manually

operated by means of a handle.

The actuator is made in three standard versions, normally closed (NC),

normally open (NO) and air/air activated (A/A).

The actuator is designed so that an axial movement of a piston is

transformed into a 90° rotation of a shaft. The torque of the actuator is

increased when the valve disc contacts the seal ring of the butterfly

valve.

The handle for manual operation mechanically locks the valve in its

open or closed position.

The handles for the valve sizes DN125 and DN150, which are designed

for locking in two intermediate positions, enables adjusting of the

valve, so that the flow rate can be regulated.

Standard design

LKB is available in three versions, LKB for ISO tubes, LKB-2 for DIN

tubes and LKB-F for flange connection.

The valve consists of two valve body halves, valve disc, bushes for the

disc stem and seal ring. LKB-F also consists of two flanges and two

flange seal rings. The valve is assembled by means of screws and nuts.

Two actuator sizes, ø85mm and ø133mm, cover all valve sizes. The

actuator is available in two versions, LKLA and LKLA-T.

The actuator is fitted onto the valve by means of a bracket and screws.

(The actuator can also be fitted onto ball valves by means of special

brackets).

The handle for manual operation is fitted onto the valve by means of a

cap/block system and a screw.

The valve has welding ends as standard, but LKB and LKB-2 can also

be supplied with fittings.

Control Equipment

Control and indication is possible in connection with the

remote-controlled LKB valve. See "Options".

LKLA-T can be fitted with ThinkTop®.

OC TO B E R 2008

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Torque diagrams - Actuator

LKLA ø85 mm: LKLA ø133 mm:

Torque values (for rotating the valve disc in a dry seal ring)

Size Max. Nm

25mm/DN25 15

DN32 15

38mm/DN40 15

51mm/DN50 20

63.5mm/DN65 25

76mm/DN80 30

101.6mm/DN100 35

DN125 50

DN150 120

Angular motion of actuator:

1. Closing - Spring activated

2. Opening - Air activated

3. Closing - Air activated

4. Opening - Spring activated

5. Closing

6. Opening

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Fig. 1. Dimensions - valve.

a. LKB-F.

b. LKB with welding ends.

Note! LKB sizes DN 125 and 150 are with six screws.

c. LKB with male part/nut and liner.

Fig. 2. Dimensions - actuators.

a. Without coupling. b. With coupling.

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Dimensions (mm) - Valve

LKB, LKB-2, LKB-F:

Size 25 38 51 63.5 76.1 101.6 DN DN DN DN DN DN DN DN DN

mm mm mm mm mm mm 25 32 40 50 65 80 100 125 150

A 42.0 42.0 61.0 61.0 79.5 106.0 42.0 42.0 42.0 61.0 61.0 79.0 106.0 106.0 98.0

B 15.5 16.7 16.6 17.5 16.6 16.0 14.7 15.9 16.7 16.6 17.5 16.0 16.0 18.0 18.0

C 49.0 49.0 58.5 69.5 73.5 93.0 48.0 49.0 54.0 63.0 75.0 79.0 93.0 115.0 122.0

OD 25.6 38.6 51.6 64.1 76.6 102.2 30.0 36.0 42.0 54.0 70.0 85.0 104.0 129.0 154.0

ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100.0 125.0 150.0

t 1.55 1.55 1.55 1.8 2.3 2.3 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

E 32.5 32.5 42.0 52.0 57.0 77.0 33.3 33.3 37.7 46.6 57.3 63.0 77.0 96.7 104.0

F 78.0 78.0 99.0 117.0 132.0 169.0 79.0 79.0 86.5 105.7 125.0 143.0 169.0 199.0 215.0

G 8.0 8.0 8.0 8.0 10.0 12.0 8.0 8.0 8.0 8.0 10.0 10.0 12.0 14.0 15.0

H147.0 47.0 52.0 54.0 62.0 80.0 47.0 47.0 47.0 52.0 62.0 64.0 80.0 110.0 80.0

H283.0 83.0 92.0 92.0 114.0 132.0 83.0 83.0 83.0 92.0 114.0 116.0 132.0 136.0 152.0

J 82.0 82.0 92.0 102.0 107.0 127.0 74.0 74.0 78.0 88.0 98.0 104.0 118.0 150.0 161.0

K 120.0 120.0 120.0 120.0 162.0 162.0 120.0 120.0 120.0 120.0 162.0 162.0 162.0 223.0 338.0

L IDF/ISO 45.0 45.0 47.5 48.5 52.5 61.5 - - - - - - - - -

M IDF/ISO 55.5 55.5 58.0 59.0 63.0 81.5 - - - - - - - - -

L DS 42.0 43.5 46.0 51.0 55.0 64.0 - - - - - - - - -

M DS 54.5 54.5 57.0 59.0 63.0 72.0 - - - - - - - - -

L SMS 38.5 43.5 46.0 51.0 55.0 75.0 - - - - - - - - -

M SMS 51.0 52.5 55.0 56.0 61.0 72.0 - - - - - - - - -

L BS 45.7 45.7 48.2 49.2 53.2 67.0 - - - - - - - - -

M BS 50.5 50.5 53.0 54.0 58.0 71.8 - - - - - - - - -

L DIN 45.5 45.5 48.0 52.0 61.0 70.0 40.0 40.0 37.0 37.0 43.0 48.0 51.0 55.0 115.0

M DIN 61.5 61.5 66.0 67.0 71.0 83.0 45.5 48.5 49.5 54.0 63.0 69.0 84.0 89.0 77.0

L Clamp 45.0 45.0 47.5 48.5 52.5 61.5 - - - - - - - - -

N 26.5 26.5 30.5 40.5 43.5 53.0 27.3 27.3 31.7 35.1 45.8 49.5 53.0 72.7 85.0

P 42.0 42.0 46.0 46.0 58.0 58.0 42.0 42.0 42.0 46.0 58.0 58.0 58.0 62.0 78.0

Weight LKB-F (kg) 1.6 1.3 2.1 2.9 5.0 7.9 1.6 1.6 1.7 2.6 4.7 5.8 7.9 11.7 12.3

Weight LKB/ LKB-2

(kg)

1.2 1.0 1.5 2.1 3.0 4.7 1.2 1.1 1.3 1.8 3.0 3.5 5.1 7.5 9.0

NOTE! Weights are for valves with welding ends and handles.

Dimensions (mm) - Actuator

LKLA and LKLA-T:

Valve 25-63.5 76.1 101.6 101.6 DN125 DN125 DN150 DN150

size DN25-50 DN65-80 DN100 DN100

A1244 242 242 363 246 363 246 363

A2193 191 191 316 195 316 195 316

A3244 244 244 337 244 337 244 337

A4173 173 173 290 173 290 173 290

D 85 85 85 133 85 133 85 133

d 1717173020302030

I 16.5 16.5 16.5 34 16.5 34 16.5 34

S 8 10 12 12 14 14 15 15

Function NC,NO,A/A NC,NO,A/A NC,NO,A/A NC,NO,A/A A/A NC,NO,A/A A/A NC,NO,A/A

Connections

Compressed air

R1/8" (BSP), internal thread.

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Capacity/Pressure drop diagrams

LKB and LKB-F fully open.

LKB-2 and LKB-F fully open.

NOTE!

For the diagrams the following applies:

Medium: Water (20°C).

Measurement: In accordance with VDI 2173.

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Technical Data

Valve:

Max.productpressure: ..................................1000 kPa (10 bar).

Min.productpressure: ..................................Fullvacuum.

Temperaturerange: .....................................-10°Cto+95°C.

Actuator:

Max.airpressure: ......................................700kPa(7bar).

Min.airpressure,NCandNO: .............................400kPa(4bar).

Temperaturerange: .....................................-25°Cto+90°C.

Airconsumption(litresfreeair)-ø85mm: ......................0.24xp(bar).

Air consumption (litres free air) - ø133 mm: .....................0.95xp(bar).

Weight: ............................................-ø85mm:3kg.

- ø133 mm: 12 kg.

Materials

Valve:

Productwettedsteelparts: ................................1.4307 (304L) or 1.4404 (316L).

Othersteelparts: ......................................1.4307 (304L).

Rubbergrades: .......................................Siliconerubber(Q),EPDMorFluorinatedrubber(FPM),HNBR,PFA.

Bushesforvalvedisc: ...................................PVDF.

Finish: .............................................Semi-bright.

Actuator:

Actuatorbody: ........................................Stainlesssteel1.4307 (304L).

Piston: .............................................Lightalloy(forø85mm:Bronze).

Air/air version.

Seals: .............................................Nitrile(NBR).

Housingforswitches: ...................................Noryl(PPO).

Seal Qualities

PFA:

PFA is a bonded seal in the PTFE family consisting of an EPDM seal with an outside PFA liner. The chemical resistance of PFA is very similar to PTFE,

butoppositetothosePFAisthermoplasticandhasminimalporosity. The seal has high mechanical strength which makes it a perfect choice when

dealing with abrasive products. Furthermore, the design of the PFA seal minimizes the risk of worn seal. Another advantage of the PFA seal is that the

service intervals are prolonged due to a longer lifetime for the seal. The maximal temperature for the PFA seal is 90°C (194°F).

The seal is available in the following sizes: ISO:38, 51, 63.5, 76.1, 101.6 and DIN: 40, 50, 65, 80, 100.

The PFA seal rings fit the LKB-F sizes for ISO and are available as spare. The flange seals are not available in PFA, please select available rubber quality.

EPDM:

The EPDM seal is mechanically strong and normally resistant to ozone and other strong oxidizers, animal and vegetable fats, polar solvents, Acids

and bases, water and aqueous solutions.

The seal is available in all sizes.

Silicone:

Normally resistant to ozone, other strong oxidizers and strong bases. The seal is available in all sizes.

FPM:

Normally resistant to ozone and other oxidizers, hydrocarbons in general, oils, lubricants and greases.

The seal is available in all sizes.

HNBR:

Mechanically strong and normally resistant to ozone and strong oxidizers, animal and vegetable fats, nonpolar solvents, oils and lubricants, water

and aqueous solutions.

The flange seals are not available in HNBR, please select available rubber quality.

For further information on Product- and Chemical Resistance of Flexible Rubber Materials, please see PD sheet 65036.

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Options

A. Male parts or clamp liners in accordance with required standard.

B. ThinkTop® for control and indication.*

C. Indication unit with micro switches.*

D. Indication unit with inductive proximity switches.*

E. Indication unit with Hall proximity switches.*

F. Explosion proof indication unit with inductive proximity switches.*

G. Bracket for actuator. (Also for ball valves).

H. Handle with two or four positions (standard on DN125 and DN150).

I. Handle for electrical position indication.

J. Handle with infinite intermediate positions (not for DN125 and

DN150).

K. Multipositioning handle**.

L. Lockable Multiposition Handle. Padlock can be mounted as shown

in fig. 5.

Note! Padlock is not delivered.

M. Special cap for 90° turned handle position.

N. Service tool for actuator.

O. Service tool for fitting 25-38 mm (DN25 - DN40) valve discs.

* For further information see Product Catalogue chapter "Control

& Indication".

** A padlock can be mounted on the Lockable Multiposition

Handle as shown in the opposite figure.

Note! Padlock is not delivered.

Fig. 3. Lockable Multiposition Handle with padlock.

1. Padlock

Fig. 4. Dimensions - padlock.

A. Min. 20 mm

B. Min. 35 mm

C. ø6 mm

Fig. 5. Positioning cap.

1. On/Off

2. Multi positioning

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

HYGIENIC EQUIPMENT FOR FOOD & LIFE SCIENCES

Ordering

Please state the following when ordering:

- Valve type: LKB, LKB-2 or LKB-F.

- Valve size.

- Connections, if not welding ends.

- Materials: 1.4307 (304L) or 1.4404 (316L).

- Rubber grade: EPDM, Silicone (Q), Fluorinated rubber (FPM),

HNBR or PFA.

- Type of handle, if required.

If ordering with actuator:

- Type: LKLA or LKLA-T.

- Size: ø85mm or ø133mm.

- Function: NC, NO or Air/Air.

- Other options.

Note!

For further details, see also IM 70730.

ESE00285EN 1001 The information contained herein is correct at the time of issue,

but may be subject to change without prior notice.

How to contact Alfa Laval

Contact details for all countries

are continually updated on our website.

Please visit www.alfalaval.com to

access the information direct.

Gillain & Co NV | Boomsesteenweg 85, B-2630 Aartselaar | Tel. +32 3 870 60 80, Fax +32 3 870 60 89 | [email protected] | www.gillain.com

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