ALL-FILL B-SV-600 Bedienungsanleitung
A.F.I. Publication: 1240410
Issue: 1
Date: April 2010
Model B-SV-600
Model B-SV-600
Touch Screen Control Panel
Touch Screen Control Panel
Users Manual
Users Manual
ALL-FILL, Inc.
418 Creamery Way
Exton, PA. 19341 USA
(610) 524-7350 · FAX (610) 524-7346
www.all-fill.com
Title Page
INTRODUCTION.............................................................................................................1
Control Panel....................................................................................................................1
Figure 1 – Model B0SV-600 Filler Control Panel..........................................................1
Control Power Switch.................................................................................................1
Power Indicator ..........................................................................................................1
Reset Switch ..............................................................................................................2
Touch Screen Operation...................................................................................................2
START/STOP................................................................................................................2
MENU SCREENS .........................................................................................................3
Status Messages...........................................................................................................3
Menus & Selections..........................................................................................................4
USING THE CONTROLS ..............................................................................................7
Startup and Initial Operation.............................................................................................7
Test Menu Operations...................................................................................................8
Setting Up Filling ..............................................................................................................9
Picking a Run Program Number...................................................................................9
Setting up Target Weight and Feedback Operation....................................................10
Setting up Auger and Agitator.....................................................................................12
Controlling a Cutoff and Delay After Fill......................................................................13
Specifying Level Control and Product Infeed Operation.............................................14
Starting and Running Filling Production .........................................................................15
Displaying Production Information ..............................................................................16
Production...................................................................................................................16
Production Product Feed Control.............................................................................16
Production Servo Feedback.....................................................................................17
Production A&D Scale Feedback .............................................................................18
Troubleshooting and Service..........................................................................................19
Status Messages.........................................................................................................19
Table 1 – Status Message Troubleshooting .............................................................20
REFERENCE ..................................................................................................................21
System Menus................................................................................................................21
Select Run Program Number......................................................................................21
System Setup .................................................................................................................21
Recycle Control...........................................................................................................21
Reset Production Stats ...............................................................................................22
End of Fill Control .......................................................................................................22
System Configuration .....................................................................................................22
Setup Menus ..................................................................................................................23
Setup Target Weight ...................................................................................................23
Product Name ..........................................................................................................23
Target Weight ...........................................................................................................23
Feedback Control.....................................................................................................23
Feedback Sec./Wt....................................................................................................24
Feedback Samples ..................................................................................................24
Setup Auger and Agitator............................................................................................24
Auger Revolutions....................................................................................................24
Auger Speed ............................................................................................................25
Agitator Control ........................................................................................................25
Agitation Off Delay ...................................................................................................25
Setup Cutoff and Delay After Fill ................................................................................26
Model B-SV-600 Touch Screen Control Panel Users Manual
AFI Publication 1240410
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Issue: 1
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April 2010
CONTENTS
Cutoff Control ...........................................................................................................26
Delay After Fill ..........................................................................................................27
Setup Level Control and Product Infeed.....................................................................27
Level Control ............................................................................................................27
Pause Delay.............................................................................................................27
Low Level Agitation ..................................................................................................28
Infeed Control...........................................................................................................28
On/Off Time ..............................................................................................................28
Test Menus .....................................................................................................................29
Test Auger and Agitator...............................................................................................29
Empty Hopper ..........................................................................................................29
Jog Auger .................................................................................................................30
Test Agitator..............................................................................................................30
Test Cutoff, Product Feed & EOF/Run Signal ............................................................31
Test Cutoff ................................................................................................................31
Test EOF Signal .......................................................................................................31
Test Product Feed ....................................................................................................32
Status Indicators.......................................................................................................32
Test Servo and A&D Scale Feedback.........................................................................33
Status Menu....................................................................................................................33
Production ......................................................................................................................34
Production Product Feed Control ...............................................................................34
Production Servo Feedback .......................................................................................34
Production A&D Scale Feedback................................................................................34
APPENDIX .....................................................................................................................35
Run Program Worksheet................................................................................................37
Menu & Selection Reference .........................................................................................39
INDEX .............................................................................................................................42
© 2010 All-Fill, Inc.
4/10 · Printed in the U.S.A.
No liability is assumed with respect to the use of any information contained in this publication. While every precaution has been taken in the
preparation of this publication, All-Fill, Inc.assumes no responsibility for errors or omissions nor is any liability assumed for damages resulting
from the use of information contained in this publication. This publication, as well as operational details described herein, are subject to
change without notice.
Model B-SV-600 Touch Screen Control Panel Users Manual
AFI Publication 1240410
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Issue: 1
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The ALL-FILL Model B-SV-600 Filler provides accurate, reliable, integrated control of filling
from a single touch screen control panel. This section is intended for new or unfamiliar users
of ALL-FILL Touch Screen controls. If you have not had previous experience with these type
controls, you should first read this section to understand the basic concepts and general
operation of the controller. Subsequent sections of this manual can be used to setup and
operate your ALL-FILL Model B-SV-600 Filler.
The Touch Screen Control Panel allows you to control and operate your ALL-FILL filler
directly from the touch screen panel. There’s no need to learn any special computer terms
or complicated programming procedures. All messages are in plain English. The Control
Panel included on your Model B-SV-600 Filler is shown in Figure 1. Controls are described
in the following.
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INTRODUCTION
Control Panel
Figure 1
Model B-SV-600 Filler Control Panel
COM
CPU
PWR
Control Power Switch
On/Off, lighted pushbutton located below the keypad that controls electrical power to the
Touch Screen controls. Using this switch during operation halts the machine in mid-cycle. It
should only be used in emergencies. The Touch Screen control panel draws very little power
when not in production, and turning the controller off at the end of a shift or day may be
potentially more damaging than any savings offered by turning electrical power off.
Power Indicator
A green lamp that lights to indicate that control power is available.
Reset Switch
Pressing the black RESET BUTTON will restore power to the system after an EMERGENCY
STOP situation. It also brings all devices to their “home” position, and prepares the machine
to enter “run” mode.
All major machine setup, production, and testing are performed using the Touch Screen
panel on the Control Panel. This screen provides simple, direct selection of all operations,
control settings, and production data display. This section provides a description of the dif-
ferent screens and selections available, as well as a sample exercise to practice using the
controls.
START/STOP
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Touch Screen
Operation
Selects operating mode of the equipment. Pressing START initiates a fill cycle. STOP halts
the sequence. PAUSE momentarily halts filling, SINGLE CYCLE allows only a single con-
tainer to index, filled, and leave. EXIT allows access to other menus and screens.
MENU SCREENS
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Provides access to other menus and screens, including:
SYSTEM MENUS Provides access to selections to choose the Setup
Program to use, and to display configuration data.
SETUP MENUS Provides access to selections that define how filling
is performed.
TEST MENUS Provides access to selections that allow individual
operation of equipment and components for testing,
troubleshooting, and adjustment.
STATUS MENUS Provides access to selections about production and
statistical data.
PRODUCTION Provides access to displays and settings to allow
“fine-tuning” during production.
EXIT Leaves the Menu Screens menu.
Status Messages
A single line message indicating the current operational state of the filler. The following mes-
sages may appear:
E-STOP SWITCH WAITING FOR
IS ACTIVATED RECYCLE TIME
SYSTEM READY LOW LEVEL PAUSE
PRESS START BUTTON WAIT FOR PRODUCT
PRESS INITATION SW. OPERATOR PAUSE
TO DISPENSE PRODUCT CHECK PAUSE BUTTON
CUTOFF IS OPEN WAIT FOR INITIATION OR
CHECK SWITCH OR DELAY FOOT SWITCH
AUGER IS TURNING RELEASE INITIATION OR
DISPENSING PRODUCT FOOT SWITCH
DELAY AFTER FILL AC INVERTER
POWER UP DELAY
CLOSING CUTOFF SERVO DRIVE
CHECK CLOSING TIME NOT READY
SYSTEM IS RUNNING
A series of interactive, English-language menus and selections provide operational control
of the filler. Each menu has an associated group of selections in that general category to
allow you to select and specify control in an organized, logical manner. Selections in each
menu allow you to enter values from a given range, such as Target Weight; or make a
choice between different functions, such as agitate during filling, agitate continuously, or turn
agitation off. Individual descriptions of each Menu Selection are provided in the REFER-
ENCE section of the publication. The following describes each Menu in general.
System Menu
The System Menu provides selections to choose what Setup Program to use for produc-
tion, and to display service-related configuration information. Menu includes:
● Select Run Program Number
● System Setup
Recycle Time
Recycle Control
Reset Production Stats
End of Fill Control
● System Configuration
Setup Menu
The Setup Menu contains selections that let you choose filling operations (such as fill
amount, agitation control, cutoff control, etc.) at the machine. Selections made in the Setup
Menu are saved together as a numbered Run Program stored in memory of the control
panel. Selections include:
● Setup Target Weight
Product Name
Target Weight
Feedback Control
Feedback Sec./Wt.
Feedback Samples
● Setup Auger and Agitator
Auger Revolutions
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Menus & Selections
Auger Speed
Agitation Control
Agitation Speed
Agitation Off Delay
● Setup Cutoff and Delay After Fill
Cutoff Control
Open Time
Close Time
Delay After Fill
● Setup Level Control and Product Infeed
Level Control
Pause Delay
Low Level Agitation
Infeed Control
Off Time
On Time
Test Menu
The Test Menu allows you to individually operate machine equipment when not currently in
production. These selections can be used to perform maintenance or adjustments on the
machine. Test Menu includes:
● Test Auger and Agitator
Empty Hopper
Jog Auger
Test Agitator
Jog Rev.
Auger Speed
Agitator Speed Option
● Test Cutoff, Product Feed & EOF/Run Signal
Test Cutoff
Test EOF Signal
Test Prod. Feed
Cutoff Switch
Level Control
Initiation Switch
Agit. Run
C/W Raise
C/W Lower
E-Stop Switch
● Test Servo and A&D Scale Feedback
Weight
A&D Scale String
A&D Scale Setup
C/W Raise/Lower
Status Menu
The Status Menu lets you see filling production values and amounts while the machine is
running. Although you can’t change values in this menu, you can display them to later adjust
your setup program, filling accessories, etc. Status selections include:
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● Auger Rev.
● Setup Auger Revolutions Adjustment
● Setup Auger Speed Adjustment
● CPM
● Auger Speed
● Setup Auger Revolutions Adjustment
● Setup Auger Speed Adjustment
● Auger
● Agitator
● Cutoff
● Infeed
● EOF Signal
● Production Counts
● Low Level Pause Counts
● Low Level
● Cutoff Switch
● Initiation
● E-Stop
Production
The Production menu provides a quick and easy method of accessing setup selections and
settings that may require adjustment or “tuning” while in filling production. Included are:
● Production Product Feed Control
Low Level Control
Low Level Agitation
Pause Delay
Low Level Pause Count Display
Low Level Status
Agitation Status
Infeed Status
Infeed Control
On/Off Time
● Production Servo Feedback
Target Weight
Feedback Rate
Feedback Control
Feedback Weight Display
Auger Revolution Display
C/W Raise/Lower Status
● Production A&D Scale Feedback
Avg. Scale Weight Display
Auger Revolution Display
Sample Counts Display
Target Weight
Feedback Samples
Feeedback Control
Last Scale Weight Display
Hi/Lo Limit Display
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After becoming familiar with the operating controls and displays (see “INTRODUCTION”),
you can use this section to learn how to setup and run the filler from the control panel.
Installation of the machine is described separately and contained in the documentation
package accompanying your order.
It is recommended that all installation and connections be completed before attempting any
of the setup, calibration or production procedures contained in the following.
After installing the filler and connecting the required electrical and pneumatic inputs, the
machine can be started and initially operated to ensure that all components are functioning
correctly. After electrical power is turned-on, the following screen appears on the touch
screen panel.
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USING THE
CONTROLS
Startup and Initial
Operation
You can use this screen to verify and record:
•Model Designation
•Wiring Diagram
•Human/Machine Interface (HMI) touch screen panel Version
•Programmable Logic Controller (PLC) Version
After recording this information, use the Control Power switch on the panel. The Main Status
screen should appear.
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