Allen-Bradley Controllogix 1756-L55M12 Bedienungsanleitung

ControlLogix

Controllers

1756-L55M12, 1756-L55M13,

1756-L55M14, 1756-L55M16,

1756-L55M22, 1756-L55M23,

1756-L55M24, 1756-L61, 1756-L62,

1756-L63, 1756-L64,

1756-L60M03SE

Firmware Revision 16

User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (Publication SGI-1.1

available from your local Rockwell Automation sales office or online at

http://literature.rockwellautomation.com) describes some important

differences between solid state equipment and hard-wired electromechanical

devices. Because of this difference, and also because of the wide variety of

uses for solid state equipment, all persons responsible for applying this

equipment must satisfy themselves that each intended application of this

equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for

indirect or consequential damages resulting from the use or application of

this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with

any particular installation, Rockwell Automation, Inc. cannot assume

responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to

use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations.

WARNING Identifies information about practices or circumstances that can cause

an explosion in a hazardous environment, which may lead to personal

injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and

understanding of the product.

ATTENTION Identifies information about practices or circumstances that can lead

to personal injury or death, property damage, or economic loss.

Attentions help you identify a hazard, avoid a hazard, and recognize

the consequence

SHOCK HAZARD Labels may be on or inside the equipment, for example, a drive or

motor, to alert people that dangerous voltage may be present.

BURN HAZARD Labels may be on or inside the equipment, for example, a drive or

motor, to alert people that surfaces may reach dangerous

temperatures.

3Publication 1756-UM001G-EN-P - January 2007

Summary of Changes

Introduction

The release of this document contains new and updated information.

To find new and updated information, look for change bars, as shown

next to this paragraph.

Updated Information

The document contains these changes.

Topic Page

1756-L64 ControlLogix Controller Throughout manual

Add-On Instructions 73

Select a System Overhead Percentage 79

Add Your Axes 100

Obtain Axis Information 108

Publication 1756-UM001G-EN-P - January 2007

Summary of Changes 4

Notes:

5Publication 1756-UM001G-EN-P - January 2007

Table of Contents

Preface

About this Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Who Should Use This Publication . . . . . . . . . . . . . . . . . . . . . 9

Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

ControlLogix System Overview

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Install Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2

Directly Connect to the Controller

via the Serial Port

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connect the Controller to via the Serial Port. . . . . . . . . . . . . 15

Configure the Serial Driver . . . . . . . . . . . . . . . . . . . . . . . . . 17

Select the Controller Path . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 3

Communicate over Networks

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EtherNet/IP Network Communication . . . . . . . . . . . . . . . . . 22

Connections Over an EtherNet/IP Network . . . . . . . . . . . 24

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ControlNet Network Communication . . . . . . . . . . . . . . . . . . 25

Connections Over a ControlNet Network . . . . . . . . . . . . 27

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DeviceNet Network Communication . . . . . . . . . . . . . . . . . . 28

Connections over DeviceNet . . . . . . . . . . . . . . . . . . . . . 30

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Serial Network Communication . . . . . . . . . . . . . . . . . . . . . . 31

Communicate with DF1 Devices. . . . . . . . . . . . . . . . . . . 32

Communicate with ASCII Devices. . . . . . . . . . . . . . . . . . 34

Modbus Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

DH-485 Network Communication . . . . . . . . . . . . . . . . . . . . 37

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

DH+ Network Communication. . . . . . . . . . . . . . . . . . . . . . . 41

Communicate over a DH+ Network . . . . . . . . . . . . . . . . 42

Universal Remote I/O Communication . . . . . . . . . . . . . . . . . 43

Communicate Over a Universal Remote I/O Network . . . 44

Foundation Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

HART (Highway Addressable Remote Transducer) Protocol . 46

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Chapter 4

Manage Controller

Communication

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Publication 1756-UM001G-EN-P - January 2007

6Table of Contents

Produce and Consume (Interlock) Data . . . . . . . . . . . . . . . . 48

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Send and Receive Messages. . . . . . . . . . . . . . . . . . . . . . . . . 49

Determine Whether to Cache Message Connections . . . . 49

Calculate Connection Use . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Connections Example. . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Chapter 5

Place, Configure, and Monitor I/O

Modules

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Select I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Place Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Configure I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Configure Distributed I/O on an EtherNet/IP Network . . . . . 57

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Configure Distributed I/O on a ControlNet Network . . . . . . . 58

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Configure Distributed I/O on a DeviceNet Network . . . . . . . 59

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Address I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Add 1756 I/O at Runtime. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

ControlNet I/O Considerations . . . . . . . . . . . . . . . . . . . . 61

EtherNet/IP I/O Considerations . . . . . . . . . . . . . . . . . . . 62

Determine When Data Is Updated . . . . . . . . . . . . . . . . . . . . 63

Reconfigure an I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . 64

Reconfigure a Module via RSLogix 5000

Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Reconfigure an I/O Module via a MSG Instruction. . . . . . 65

Chapter 6

Develop Applications

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Manage Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

DevelopPrograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Define Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Define Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Define Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . 71

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Organize Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Select a Programming Language . . . . . . . . . . . . . . . . . . . . . 73

Add-On Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Publication 1756-UM001G-EN-P - January 2007

Table of Contents 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Monitor Controller Status. . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Monitor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Determine if Communication Has Timed Out with

Any Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Determine if Communication Has Timed Out with

a Specific I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Interrupt the Execution of Logic and Execute the

Fault Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Select a System Overhead Percentage . . . . . . . . . . . . . . . . . 79

Chapter7

Configure PhaseManager

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

PhaseManager Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

State Model Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

How Equipment Changes States . . . . . . . . . . . . . . . . . . . 86

Manually Change States . . . . . . . . . . . . . . . . . . . . . . . . . 87

Compare PhaseManager to Other State Models. . . . . . . . . . . 87

Minimum System Requirements . . . . . . . . . . . . . . . . . . . . . . 88

Equipment Phase Instructions . . . . . . . . . . . . . . . . . . . . . . . 88

Chapter 8

Develop Motion Applications

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Make the Controller the CST Master . . . . . . . . . . . . . . . . . . . 90

Multiple Controllers in the Chassis . . . . . . . . . . . . . . . . . 90

Add the Motion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Add SERCOS Interface Drives . . . . . . . . . . . . . . . . . . . . . . . 93

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Set Up Each SERCOS Interface Module . . . . . . . . . . . . . . . . 95

Add the Motion Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Add Your Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Set Up Each Axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Check the Wiring of Each Drive. . . . . . . . . . . . . . . . . . . . . 104

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Tune Each Axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Obtain Axis Information . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Publication 1756-UM001G-EN-P - January 2007

8Table of Contents

Chapter 9

Configure Redundancy

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 111

ControlLogix Redundancy Overview . . . . . . . . . . . . . . . . . 111

Build a Redundant System. . . . . . . . . . . . . . . . . . . . . . . . . 113

System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . 114

ControlNet Considerations in Redundant Systems . . . . . . . . 114

EtherNet/IP Considerations in Redundant Systems . . . . . . . 115

IP Address Swapping . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Redundancy and Scan Time. . . . . . . . . . . . . . . . . . . . . . . . 116

Minimum System Requirements . . . . . . . . . . . . . . . . . . . . . 116

Chapter 10

SIL 2 Certification

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

SIL 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

SIL 2 Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Chapter 11

Maintain Nonvolatile Memory

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Choose a Controller That Has Nonvolatile Memory. . . . . . . 120

Prevent a Major Fault During a Load. . . . . . . . . . . . . . . 120

Use a CompactFlash Reader. . . . . . . . . . . . . . . . . . . . . . . . 121

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Chapter 12

Maintain the Battery

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Check If the Battery Is Low . . . . . . . . . . . . . . . . . . . . . . . . 124

Estimate 1756-BA1 Battery Life . . . . . . . . . . . . . . . . . . . . . 124

Estimate 1756-BA2 Battery Life

(1756-L6x series B controllers only) . . . . . . . . . . . . . . . . . . 126

Estimate Warning Time . . . . . . . . . . . . . . . . . . . . . . . . 127

Maintain a 1756-BATM Battery Module . . . . . . . . . . . . . . . 128

Check the BAT LED Indicator. . . . . . . . . . . . . . . . . . . . 128

Store Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Appendix A

LED Indicators

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Index

9Publication 1756-UM001G-EN-P - January 2007

Preface

About this Publication

Use this manual to become familiar with the ControlLogix controller

and its features. This version of the manual corresponds to controller

firmware revision 15.

Who Should Use This

Publication

This manual describes the necessary tasks to install, configure,

program, and operate a ControlLogix system. In some cases, this

manual includes references to additional documentation that provides

the more comprehensive details.

Additional Resources

These core documents address the Logix5000 family of controllers:

To view or download manuals, visit

http://literature.rockwellautomation.com/literature.

To obtain a hard copy of a manual, contact your local Rockwell

Automation distributor or sales representative.

Catalog Number Title Publication

1756-L55Mx

1756-L6x

Logix5000 Controllers Quick Start 1756-QS001

Logix5000 Controllers Common Procedures Programming Manual 1756-PM001

Logix5000 Controllers System Reference 1756-QR107

Logix5000 Process Control and Drives Instructions Reference

Manual

1756-RM003

Logix5000 Process Control and Drives Instructions Reference

Manual

1756-RM006

Logix5000 Controllers Motion Instructions 1756-RM007

Publication 1756-UM001G-EN-P - January 2007

Notes:

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Allen-Bradley Controller Handbücher

Allen-Bradley

Allen-Bradley PowerFlex 527 Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlLogix System 1756-L1 Bedienungsanleitung

Allen-Bradley

Allen-Bradley Studio 5000 Logix Emulate Betriebsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 523 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 750 Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley GuardLogix Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 7000 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PF7000A Bedienungsanleitung

Allen-Bradley

Allen-Bradley powerflex 700 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 20-750-S1 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 525 Bedienungsanleitung

Allen-Bradley

Allen-Bradley SLC 500 Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley Bulletin 161 B Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 400 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 161S-AA04NPU Bedienungsanleitung

Allen-Bradley

Allen-Bradley PLC-5/12 Einrichtungshandbuch

Allen-Bradley

Allen-Bradley Studio 5000 Logix Emulate Betriebsanleitung

Allen-Bradley

Allen-Bradley AADvance Bedienungsanleitung

Allen-Bradley

Allen-Bradley PLC-5 series Bedienungsanleitung

Allen-Bradley

Allen-Bradley PanelView 800 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 40P Bedienungsanleitung

Allen-Bradley

Allen-Bradley SLC 500 Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1100 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1756 ControlLogix Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung

KUHN

KUHN TKS Bedienungsanleitung

S&C

S&C PMH Bedienungs- und Wartungshandbuch

Allen-Bradley controllogix 1756-L55M12 Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken