Allen-Bradley Mini-PLC-2/15 Einrichtungshandbuch

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Bulletin 1772 Mini-PLC-2/15

Programmable Controller

Assembly and Installation Manual

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Introduction 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Definition

11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fundamental Concepts 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PreAssembly

& Installation

12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller Components 21. . . . . . . . . . . . . . . . . . . . . . . . . . .

General 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Power Supply 23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Chassis 27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MiniPLC2/15 Processor 28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input/Output Modules 211

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Industrial Terminal 214

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UserSupplied

Equipment

214. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly and Installation 31. . . . . . . . . . . . . . . . . . . . . . . . .

General 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System

Installation Recommendations

31. . . . . . . . . . . . . . . . . . . . .

General Grounding Information 38

. . . . . . . . . . . . . . . . . . . . . . . . . .

Chassis PreAssembly 311

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Chassis and Power Supply Mounting 317

. . . . . . . . . . . . . . . . . . .

I/O Chassis Assembly 318

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring/Cabling

Installation

325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Incoming AC Wiring Guidelines 333

. . . . . . . . . . . . . . . . . . . . . . . . . .

Industrial T

erminal Installation

337. . . . . . . . . . . . . . . . . . . . . . . . . . .

System Start-Up 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start-Up 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checkout Before Applying Power 41

. . . . . . . . . . . . . . . . . . . . . . . .

Checkout With Power Applied To Selected Devices 42

. . . . . . . . . . .

Checkout

of Machine Motion

47. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and Troubleshooting 51. . . . . . . . . . . . . . . . . . .

General 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preventive Maintenance 51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spare Parts 51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Power Supply 52

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mini-PLC-2/15 Processor 511

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1771

I/O Modules

514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

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Table of Contentsii

Specifications 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mini-PLC-2/15 Processor 61

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Power Supply 62

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O

Equipment

63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Industrial Terminal 63

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 1

11

Introduction

The Bulletin 1772 Mini-PLC-2/15 Programmable Controller is a digital,

electronic, solid state industrial programmable controller capable of monitoring

and controlling up to 128 I/O devices. The Controller has a Processor, a power

supply and a number of user-selected I/O Modules chosen for the number and

type of I/O devices in the user’s application. By selecting the appropriate

modules, the user can assemble a complete programmable controller system to

meet the application requirements.

The Processor and the selected I/O Modules are housed in a single I/O Chassis,

which can be mounted inside an enclosure with a working depth of 8 inches.

A programmable controller (PC) is a solid state logic control device used for

industries as diverse as petrochemical, food processing, pulp and paper, mining,

steel and metals, and cement to name a few.

As the term “programmable” implies, PC memory can be readily changed to

meet application needs.

The Controller continuously monitors the status of devices connected as inputs.

Based on input device status and the User Program, the Controller controls the

devices connected as outputs. These input and output devices may be of

different types with various voltage and current ranges. They may include:

limit, float, selector, and pressure switches

pushbutton switches

thumbwheel switches

alarms, indicators, and annunciator panels

solenoids

motors and motor starters

transducers

various solid state devices, including TTL and Analog instrumentation

General

PC Definition

Fundamental Concepts

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Introduction

Chapter 1

12

The Processor stores all I/O device status data in a central read/write memory.

This allows the latest status data to be accessible during the scanning of the user

program. PC programming instructions allow the Processor to perform:

Timing/Counting operations

Arithmetic (+, -, x, :) operations

Data transfers and comparisons

Program Jumps/subroutines

Word/File transfers

Sequencer operations

Block transfer operations

Data highway communication

The Mini-PLC-2/15 Programmable Controller uses readily understandable

symbols in a ladder diagram format. The ladder diagram program is manually

entered into memory using an Industrial Terminal. An Industrial terminal is

also used to edit the program and monitor the status of the user’s I/O devices as

well as interface the Mini-PLC-2/15 Processor with a peripheral device.

Peripheral devices including keyboards/printers, the Digital Cassette Recorder

(Cat. No. 1770-SA) and the Data Cartridge Recorder (Cat. No. 1770-SB) allow

a variety of additional capabilities:

loading/storing/verifying the program using magnetic tape

generating a hard-copy printout of the ladder diagram program or total

memory

generating various types of reports in a user-programmed format

Indicators on the various Controller components are used to show I/O device,

Processor, and power supply status. These indicators help to diagnose a fault

situation quickly when troubleshooting the PC system.

Read this manual carefully before assembling or installing any component. It is

strongly recommended that the hardware and installation personnel work

closely with the Mini-PLC-2/15 programmer at start-up.

Certain aspects of the programmable controller may be new to many

individuals. For this reason, Publication SG1-1.1, “Application Considerations

for Solid State Controls” should be read, as it provides general background

information on solid state controls.

WARNING: To avoid personal injury and equipment damage,

completely read and thoroughly understand the contents of this

Manual before attempting to assemble and install the Mini-PLC-2/15

Controller and/or any of its components.

PreAssembly & Installation

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Chapter 2

21

Controller Components

The Mini-PLC-2/15 Programmable Controller (Figure 2.1) is made up of the

following major components:

System Power Supply(Cat. No. 1771-P1)

I/O Chassis (Cat. No. 1771-A1, -A2 or -A4)

Mini-PLC-2/15 Processor Module (Cat. No. 1772-LV)

A number of Bulletin 1771 I/O Modules.

Each of these components and their associated cables must be specified by the

user when ordering the Mini-PLC-2/15 Programmable Controller. This section

will identify and describe the hardware associated with each of these Mini-PLC-

2/15 Controller components. This will enable the user to assemble and install

the components as described in Chapter 3. For additional information, refer to

the respective Product Data Sheet for the component.

General

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Controller Components

Chapter 2

22

Figure 2.1

MiniPLC2/15

Programmable ControllerComponents

32 I/O 64 I/O 128 I/O

I/O Module

Field Wiring

Arm

I/O Power Cable

(Cat. No. 1771CL or CM)

Battery

Pack

(Cat. No.

1771BB)

System Power

Supply

MiniPLC2/15 Processor

(Cat. No. 1772LV)

I/O Chassis Assembly

(Cat. No. 1771A1, A2, A4)

(Cat. No. 1771P1)

10104-I

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Controller Components

Chapter 2

23

The System Power Supply (Cat. No. 1771-P1) is the required power source for

the Mini-PLC-2/15 Controller (Figure 2.1). It converts the incoming AC

voltages into the proper DC voltages to power the Processor and I/O Modules.

The System Power Supply can operate on either 120V AC or 220/240V AC. It

provides a regulated output of 5.1V DC to power the logic circuitry of the

Processor and I/O Modules. It also provides 5V DC for the memory circuitry of

the Processor module.

The 5.1V output provides a maximum current of 6.5 amperes for the Processor

and I/O Modules. Thus, the current requirements of the selected I/O Modules

and Processor Module added together cannot exceed 6.5 amperes. The current

requirements for available modules are listed in Table 1.A.

The System Power Supply is protected against undervoltage, overvoltage and

overcurrent conditions. it constantly monitors the incoming AC voltage for

proper levels (98 to 132V AC for 120V AC operation; 196 to 250V AC for

220/240V AC operation). The power Supply allows some margin for variation

from this normal voltage range. There is a minimum voltage of 92V for 120V

AC operation and 184V for 220/240V AC operation. if the AC line voltage

drops below the minimum voltage for more than one-half cycle, the Power

Supply signals the Processor to stop communication with the I/O Modules

before invalid I/O data is transmitted. Once the correct AC level returns,

communication with the I/O Modules is re-established.

Figure 2.2

System

Power Supply

Battery Pack

(Cat. No. 1771BB)

10694I

System Power Supply

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Controller Components

Chapter 2

24

Battery

Pack

The Battery Pack (Cat. No. 1771-BB) is shipped standard with the System

Power Supply and consists of:

A metal Battery Housing (Cat. No. 1771-BH)

A mounting Hardware Set (Cat. No. 1771-BX)

Two D-size alkaline batteries (Cat. No. 1771-BA)

An optional lithium battery (Cat. No. 1770-XO) can be ordered for use with the

Battery Pack, is preferred.

The Battery Pack provides a convenient form of RAM memory backup power

to the Processor when power from the System Power Supply is interrupted. It

provides this memory backup power when the Processor is seated in the

left-most slot of the I/O chassis. An external Battery Pack can also maintain

memory content when the Processor is removed from the I/O Chassis. This is

done by connecting them together with the Mini-Processor Transport Cable

(Cat. No. 1772-CD) as shown in Figure 2.3.

I/O Power Cable

An I/O Power Cable (Figure 2.1) is used to connect the System Power Supply

and the Battery Pack to the I/O Chassis. To accommodate two Power Supply

mounting configurations, this cable is available in two lengths:

Cat. No. 1771-CL I/O Power Cable (1 ft/30.5 cm)

Cat. No. 1771-CM I/O Power Cable (5 ft/1.5 m)

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