Allen-Bradley PowerFlex 400 Bedienungsanleitung

Publication 22C-PC001D-EN-P - January 2017

Product Information

PowerFlex 400 Adjustable Frequency AC

Drive

Catalog Number 22C, Series B

Additional Resources

These documents contain additional information concerning the installation, programming, and application

of the AC drive.

Mounting Considerations

• Mount the drive upright on a flat, vertical and level surface.

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Minimum Mounting Clearances

Frame C Mounting Clearances

Frames D, E and F Mounting Clearances

Frames G and H Mounting Clearances

Ambient Operating Temperatures

Drive Dimensions

PowerFlex 400 Frames

PowerFlex 400 Frames C...H

Dimensions are in mm and (in.). Weights are in kg and (lb).

Specifications, Fuses and Circuit Breakers

ATTENTION:

• Before installing, configuring, operating or maintaining this product,

read this document and the documents listed in the Additional

Resources section for installing, configuring, or operating

equipment. Users should familiarize themselves with installation and

wiring instructions in addition to requirements of all applicable

codes, laws, and standards.

•Installation, adjustments, putting into service, use, assembly, disassembly,

and maintenance shall be carried out by suitably trained personnel in

accordance with applicable code of practice.

•If this equipment is used in a manner not specified by the manufacturer, the

protection provided by the equipment may be impaired.

•Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls, publication SGI-1.1,

available from your local Rockwell Automation sales office or online at

http://www.rockwellautomation.com/literature describes some important

differences between solid state equipment and hard-wired

electromechanical devices.

ATTENTION: Do not install, configure, operate or maintain this product until you have read

the product documentation and the documents in the Additional Resources section for

installing, configuring, operating or maintaining equipment.To get the product

documentation go to http://www.rockwellautomation.com/literature or contact your local

sales office or Rockwell Automation representative.

ATTENTION: Ne pas installer, configurer, exploiter ou maintenir ce produit tant que vous

n’avez pas lu sa documentation et les documents de la rubrique Documents connexes pour

l’installation, la configuration, l’exploitation et la maintenance de l’équipement. Pour obtenir

de la documentation, rendez-vous sur le site http://www.rockwellautomation.com/literature

ou contactez votre agence commerciale Rockwell Automation locale ou son représentant.

ACHTUNG: Für die Installation, Konfiguration, den Betrieb und die Wartung dieses Produkt

lesen Sie sich bitte zunächst die Produktdokumentation sowie die Dokumente im Abschnitt

"Weitere Informationen" durch. Die entsprechende Produktdokumentation finden Sie unter

http://www.rockwellautomation.com/literature oder kontaktieren Sie Ihr lokales

Vertriebsbüro bzw. einen Rockwell Automation-Mitarbeiter.

ATENCIÓN: No instale, configure, opere ni mantenga este producto hasta que haya leído la

documentación del producto y los documentos en la sección Recursos adicionales para la

instalación, configuración, operación o mantenimiento de equipo. Para conseguir la

documentación, diríjase a http://www.rockwellautomation.com/literature o póngase en

contacto con su oficina regional de ventas o representante de Rockwell Automation.

ATENÇÃO: Não instale, configure, opere ou mantenha este produto até que você leia a

documentação do produto e os documentos na seção Recursos adicionais para a instalação,

configuração, operação ou manutenção do equipamento. Para conseguir a documentação,

visite http://www.rockwellautomation.com/literature ou entre em contato con seu escritório

de vendas regional ou representante da Rockwell Automation.

ATTENZIONE: Non installare, configurare, attivare o riparare questo prodotto senza avere

prima letto la relativa documentazione nonchè i documenti indicati nella sezione Ulteriori

Risore riguardanti l'installazione, la configurazione, l'attivazione o la riparazione

dell'apparecchiatura. Per la documentazione sul prodotto visitare il sito

http://www.rockwellautomation.com/literature o contattare l'ufficio vendite o il

rappresentate Rockwell Automation di zona.

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и документации в разделе Дополнительные материалы для инсталлирования,

конфигурирования, запуска в эксплуатацию и поддержки работы продукта. Чтобы

ознакомиться с документацией по продукту, перейдите по ссылке

http://www.rockwellautomation.com/literature или свяжитесь с локальным офисом

продаж или представителем Rockwell Automation.

UWAGA: Nie instaluj i nie uruchamiaj tego urządzenia dopóki nie zapoznasz się z instrukcją

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http://www.rockwellautomation.com/literature lub skontaktuj się z lokalnym biurem

sprzedaży lub przedstawicielstwem firmy Rockwell Automation.

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nepřečetli dokumentaci k produktu a dokumenty obsažené v sekci Doplňující informace pro

instalaci, konfiguraci, provoz a údržbu. Tuto dokumentaci můžete získat na

http://www.rockwellautomation.com/literature nebo od obchodního zástupce společnosti

Rockwell Automation.

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PowerFlex 400 User Manual 22C-UM001: Detailed information on the parameters and specifications of the

PowerFlex 400 adjustable frequency drive.

AC Drive Installation Considerations DRIVES-IN003: Provides additional information needed to properly

install PowerFlex AC drives.

Wiring and Grounding Guidelines for PulseWidth Modulated (PWM) AC Drives, publication DRIVES-IN001:

Provides basic information needed to properly wire and ground PWM AC drives.

Industrial AutomationWiring and Grounding Guidelines 1770-4.1: Provides general guidelines for

installing a Rockwell Automation industrial system.

Frame Screw Size Screw Torque

C M5 (#10...24) 2.45...2.94 Nm (22...26 lb-in.)

D M8 (5/16 in.) 6.0...7.4 Nm (53.2...65.0 lb-in.)

E M8 (5/16 in.) 8.8...10.8 Nm (78.0...95.3 lb-in.)

F M10 (3/8 in.) 19.6...23.5 Nm (173.6...208.3 lb-in.)

G M12 (1/2 in.) 33.5...41.0 Nm (296.5...362.9 lb-in.)

H M12 (1/2 in.) 33.5...41.0 Nm (296.5...362.9 lb-in.)

Frame Temperature Range Enclosure Rating Minimum Mounting

Clearances

C -10...45 °C (14...113 °F) IP20/UL OpenType Use Mounting Option A

-10...45 °C (14...113 °F) IP30/NEMA 1/ULType 1(1)

(1) Frame C drives require installation of the PowerFlex 400 IP30/NEMA 1/UL Type 1 option kit to achieve this

rating.

Use Mounting Option B

-10...50 °C (14...122 °F) IP20/UL OpenType Use Mounting Option B

D, E, F,

G, H

-10...45 °C (14...113 °F) IP30/NEMA 1/ULType 1 See Frames D, E and F Mounting Clearances

and Frames G and H Mounting Clearances

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120 mm

(4.7 in.)

120 mm

(4.7 in.)

25 mm

(1.0 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

Mounting Option A

No clearance required

between drives.

Mounting Option B

Closest object that

may restrict air flow

through the drive heat

sink and chassis

150 mm

(6.0 in.)

150 mm

(6.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

250 mm

(9.8 in.)

150 mm

(6.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

Frame D and E Frame F

300 mm

(11.8 in.)

300 mm

(11.8 in.)

300 mm

(11.8 in.)

300 mm

(11.8 in.)

Output Power Frame Size

kW HP 200...240V AC Input 400...480V AC Input

2.2...7.5 3...10 C C

11...15 15...20 D C

18.5...22 25...30 D D

30...37 40...50 E E

45...75 60...100 – E

90...110 125...150 – F

132...160 200...250 – G

200...250 300...350 – H

Drive Ratings

Catalog No. Output Rating Input Rating Branch Circuit Protection Power

Dissi-

pation

(HP)

Amps Voltage

Range

kVA Amps Fuses

(1)

(1) Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

140M Motor

Protectors

(2) (3) (4)

(2) Refer to the MCS Miniature Modular Control System Selection Guide, publication MCS-SG001 to determine

the frame and breaking capacity required for your application.

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor

Protection Circuit Breakers Application Ratings.

(4) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or

Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or

high-resistance ground systems.

Min.

Enclosure

Volume(5)

(in.3)

(5) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a

ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific

thermal considerations may require a larger enclosure.

IP20

Open

Watts

50 °C

200...240V AC – 3-Phase Input, 0...230V 3-Phase Output

22C-B012N103 2.2 (3.0) 12 180...265 6.5 15.5 20 140M-F8E-C16 5098 146

22C-B017N103 3.7 (5.0) 17.5 180...265 8.8 21 30 140M-F8E-C25 5098 207

22C-B024N103 5.5 (7.5) 24 180...265 10.9 26.1 35 140M-F8E-C32 5098 266

22C-B033N103 7.5 (10) 33 180...265 14.4 34.6 45 140M-F8E-C45 5098 359

22C-B049A103 11 (15) 49 180...265 21.3 51 70 – – 488

22C-B065A103 15 (20) 65 180...265 28.3 68 90 – – 650

22C-B075A103 18.5 (25) 75 180...265 32.5 78 100 – – 734

22C-B090A103 22 (30) 81 180...265 38.3 92 125 – – 778

22C-B120A103 30 (40) 120 180...265 51.6 124 175 – – 1055

22C-B145A103 37 (50) 130 180...265 62.4 150 200 – – 1200

380...480V AC – 3-Phase Input, 0...460V 3-Phase Output

22C-D6P0N103 2.2 (3.0) 6 340...528 6.3 7.5 10 140M-D8E-C10 5098 105

22C-D010N103 4.0 (5.0) 10.5 340...528 10.9 13 20 140M-D8E-C16 5098 171

22C-D012N103 5.5 (7.5) 12 340...528 11.9 14.2 20 140M-D8E-C16 5098 200

22C-D017N103 7.5 (10) 17 340...528 15.3 18.4 25 140M-D8E-C20 5098 267

22C-D022N103 11 (15) 22 340...528 19.2 23 30 140M-F8E-C32 5098 329

22C-D030N103 15 (20) 27 340...528 25.8 31 40 140M-F8E-C32 5098 435

22C-D038A103 18.5 (25) 38 340...528 33.3 40 50 140M-F8E-C45 9086 606

22C-D045A103 22 (30) 45.5 340...528 39.1 47 60 – – 738

22C-D060A103 30 (40) 54 340...528 53.3 64 80 – – 664

22C-D072A103 37 (50) 72 340...528 60.7 73 100 – – 1019

22C-D088A103 45 (60) 88 340...528 74.9 90 125 – – 1245

22C-D105A103 55 (75) 105 340...528 89 107 150 – – 1487

22C-D142A103 75 (100) 128 340...528 124.8 150 200 – – 2043

22C-D170A103 90 (125) 170 340...528 142 170 250 – – 2617

22C-D208A103 110 (150) 208 340...528 167 200 250 – – 3601

22C-D260A103 132 (200) 260 340...528 196 235 300 – – 3711

22C-D310A103 160 (250) 290 340...528 242 290 400 – – 4208

22C-D370A103 200 (300) 370 340...528 304 365 500 – – 4916

22C-D460A103 250 (350) 410 340...528 387 465 600 – – 6167

Agency Certifications

Listed to UL508C and CAN/CSA-22.2 Certified to AS/NZS, 1997 Group 1,

Class A

Marked for all applicable European Directives

EMC Directive: 2014/30/EU: EN 61800-3

LV Directive: 2014/35/EU: EN 61800-5-1

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 – US National Electrical Code

NEMA ICS 3.1 – Safety standards for Construction and Guide for Selection, Installation and Operation

of Adjustable Speed Drive Systems.

IEC 146 – International Electrical Code.

Control Inputs

Digital inputs, programmable/semi-programmable Analog inputs, isolated -10...10V or 4...20 mA/

non-isolated 0...10V or 4...20 mA

SRC (Source) mode:

18...24V = ON

0...6V = OFF

SNK (Sink) mode:

0...6V = ON

18...24V = OFF

Resolution: 10-bit

4...20 mA analog: 250 input impedance

0...10V DC analog: 100 kinput impedance

External pot: 1...10 k, 2 W min

Control Outputs

Relay output, programmable

form C

Resistive rating: 3.0 A @ 30V DC,

125V AC and 240V AC

Inductive rating: 0.5 A @ 30V DC,

125V AC and 240V AC

Opto outputs, programmable

30V DC, 50 mA non-inductive

Analog output, non-isolated

Resolution: 10-bit

0...10V DC analog: 1 kmin

4...20 mA analog: 525 max

Protective Features

Motor Protection:

I2t overload protection – 110% for 60 s (Provides Class 10 protection)

Overcurrent: 180% hardware limit, 220% instantaneous fault

105.8

(4.17)

24.5

(0.96)

138.2

(5.44)

C244

(9.61)

300

(11.81)

325

(12.8)

Frame

AB CDE Weight(1)

(1) Weights include HIM and Standard I/O.

C 130.0 (5.1) 260.0 (10.2) 180.0 (7.1) 116.0 (4.57) 246.0 (9.7) 4.33 (9.5)

D 250.0 (9.84) 436.2 (17.17) 206.1 (8.11) 226.0 (8.90) 383.4 (15.09) 14.0 (30.9)

E 370.0 (14.57) 605.5 (23.84) 259.2 (10.21) 335.0 (13.19) 567.4 (22.34) 51.2 (112.9)

F 425.0 (16.73) 850.0 (33.46) 264.0 (10.39) 381.0 (15.00) 647.5 (25.49) 88.0 (194.0)

G 425.0 (16.73) 892.0 (35.12) 264.0 (10.39) 381.0 (15.00) 819.5 (32.26) 106 (233.7)

H 529.2 (20.83) 1363.8 (53.69) 358.6 (14.12) 480.0 (18.90) 1119.0 (44.06) 177 (390.2)

IP20/66 (NEMA Type 1/4X/12)

Flange Mount for Frame CIP20/NEMA/UL Type Open

CUS

All manuals and user guides at all-guides.com

all-guides.com

Publication 22C-PC001D-EN-P – January 2017

Allen-Bradley, Rockwell Software, Rockwell Automation , PowerFlex, andTechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Control Terminal Block

Power Wiring

Power Terminal Blocks

Power Terminal Block Specifications

General Grounding Requirements

Prepare For Drive Start-Up

Integral Keypad

Operator Keys

LED Status Indicators

Smart Start-Up with Basic Program Group Parameters

The PowerFlex 400 is designed so that start up is simple and efficient. The Program Group contains the most

commonly used parameters.

Fault Codes

To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or 2.

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products.

At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of

FAQs, technical and application notes, sample code and links to software service packs, and a MySupport

feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we

offer TechConnect support programs. For more information, contact your local distributor or Rockwell

Automation representative, or visit http://www.rockwellautomation.com/support/.

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained

in this manual.

You can contact Customer Support for initial help in getting your product up and running.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the

manufacturing facility.

However, if your product is not functioning and needs to be returned, follow these procedures.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to

improve this document, complete this form, publication RA-DU002, available at

http://www.rockwellautomation.com/literature/.

OverVoltage:

200...240V AC Input –Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line)

380...460V AC Input –Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line)

UnderVoltage:

200...240V AC Input –Trip occurs @ 210V DC bus voltage (equivalent to 150V AC incoming line)

380...480V AC Input –Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line)

Trip:

Ground fault: Phase-to-ground on drive output

Short circuit: Phase-to-phase on drive output

Control RideThrough: Minimum ride through is 0.5 s - typical value 2 s

Faultless Power Ride Through: 100 ms

Terminal(1) Description

R/L1, S/L2, T/L3 3-Phase Input

U/T1 To Motor U/T1

Switch any two motor leads to

change forward direction.

V/T2 To Motor V/T2 =

W/T3 To Motor W/T3

P2, P1 DC Bus Inductor Connection

Drives are shipped with a jumper between Terminals P2 and P1.

Remove this jumper only when a DC Bus Inductor will be connected.

Drive will not power up without a jumper or inductor connected.

DC+, DC- DC Bus Connection (Frame C Drives)

P2, DC- DC Bus Connection (Frame D, E and F Drives)

BR+, BR- Not Used

Safety Ground – PE

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Stop/

Function Loss

(1)(4)

Start/Run FWD

(2)

Direction/Run REV

Digital Input 4

Opto Common

#1 Relay N.O.

#1 Relay Common

#1 Relay N.C.

+24V DC Source

+10V DC Source

Analog Input 1 (AI1)

Analog Common 1

Analog Output 2 (AO2)

Analog Output 1 (AO1)

Analog Input 2 (AI2)

Analog Common 2

(6)

Opto Output

RS485 Shield

+24V

+10V

#2 Relay N.O.

#2 Relay Common

#2 Relay N.C.

Typical

SNK Wiring

Typical

SRC Wiring

RS485

(DSI)

Enable

(4)

Jumper

30V DC

50 mA

Non-inductive

Common

24V

ENBL

(3)

Pot must be

1...10k ohm

2 W min.

SRCSNK

SNK

SRC

Earth Referenced

Frames D & E

(5)

0...10V

0...20 mA

0...10V

0...20 mA

0...10V

0...20 mA

1 of 7 Digital Input Circuits

10V 20 mA

AO1

10V 20 mA

AO2

10V 20 mA

AI1

10V 20 mA

AI2

Isolated

Control Wiring Block Diagram

P036 [Start Source] Stop I/O Terminal 01 Stop

Keypad Per P037 Coast

3-Wire Per P037 Per P037(4)

2-Wire Per P037 Coast

RS485 Port Per P037 Coast

(1) Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to

option 1 “3-Wire”or 6 “2-W Lvl/Enbl”. In three wire control, I/O Terminal 01 is controlled by

P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].

Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this

jumper when using I/O Terminal 01 as a stop or enable input.

(2) Two wire control show. For three wire control use a momentary input on I/O Terminal 02 to

command a start. If reverse is enabled by A166, use a maintained input for I/O Terminal 03 to

change direction.

(3) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the

relay as shown, to prevent damage to the output.

(4) When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast

to stop without software interpretation.

(5) Most I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are

designed to greatly reduce common mode interference. On Frame D and E drives, Analog Common 1 is

referenced to ground.

(6) Common for Analog Input 2 (AI2). Electronically isolated from digital I/O and opto output. Not to be used

with Analog Input 1 (AI1), Analog Output 1 (AO1) or Analog Output 2 (AO2). With Analog Input 2, provides

one fully isolated analog input channel.

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

BR–BR+DC+DC–

R/L1 S/L2T/L3 P1 P2 DC– U/T1V/T2W/T3

R/L1S/L2 T/L3 P1 P2 DC– U/T1V/T2W/T3

Frame C

Frame D

Frame F

Frame G

Frame H

Frame E:

480V

37...45 kW

(50...60 HP)

Frame E:

240V 480V

30...37 kW 55...75 kW

(40...50 HP) (75...100 HP)

R/L1S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 DC–

DC+ U/T1 V/T2 W/T3

(1) Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened

to the recommended torque before applying power to the drive.

Frame Maximum

Wire Size(1)

(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations. If national or

local codes require sizes outside this range, lugs may be used.

Minimum

Wire Size(1) Recommended

Torque

C 8.4 mm2(8 AWG) 1.3 mm2(16 AWG) 2.9 Nm (26 lb-in.)

D 33.6 mm2(2 AWG) 8.4 mm2(8 AWG) 5.1 Nm (45 lb-in.)

E 480V

37...45 kW (50...60 HP)

33.6 mm2(2 AWG) 3.5 mm2(12 AWG) 5.6 Nm (49.5 lb-in.)

E 240V

30...37 kW (40...50 HP)

480V

55...75 kW (75...100 kW)

107.2 mm2(4/0 AWG) 53.5 mm2(1/0 AWG) 19.5 Nm (173 lb-in.)

F 152.5 mm2(300 MCM) 85.0 mm2(3/0 AWG) 19.5 Nm (173 lb-in.)

G 152.5 mm2(300 MCM) 107.2 mm2(4/0 AWG) 29.4 Nm (260 lb-in.)

H 253.0 mm2(500 MCM) 152.0 mm2(300 MCM) 40.0 Nm (354 lb-in.)

IMPORTANT

Frame C, D, F, G and H drives utilize a finger guard over the power wiring

terminals. Replace the finger guard when wiring is complete.

IMPORTANT

The MOV to ground jumper must be removed if the drive is installed on an

ungrounded or resistive grounded distribution system.

Tighten screw after jumper removal.

ATTENTION: Power must be applied to the drive to perform the following start-up procedures.

Some of the voltages present are at incoming line potential.To avoid electric shock hazard or

damage to equipment, only qualified service personnel should perform the following

procedure.Thoroughly read and understand the procedure before beginning. If an event does

not occur while performing this procedure, Do Not Proceed. Remove All Power including

user supplied control voltages. User supplied voltages may exist even when main AC power is

not applied to the drive. Correct the malfunction before continuing.

Key Name Description

Escape Back one step in programming menu.

Cancel a change to a parameter value and exit Program Mode.

Select Advance one step in programming menu.

Select a digit when viewing parameter value.

Up Arrow

Down Arrow

Scroll through groups and parameters.

Increase/decrease the value of a flashing digit.

Enter Advance one step in programming menu.

Save a change to a parameter value.

Digital Speed

Increment and

Decrement

Arrows

Used to control speed of drive. Default is active.

Control is activated by parameter P038 [Speed Reference] or

P042 [Auto Mode].

Run/Start &

Hand(1)

(1) Important: Certain digital input settings can override drive operation. Refer to the PowerFlex 400 User Manual

for details.

Used to start the drive. Default is Hand mode as controlled by

parameter P042 [Auto Mode].

Control is activated by parameter P036 [Start Source] or P042

[Auto Mode].

Auto(1) Used to select Auto control mode.

Controlled by parameter P042 [Auto Mode].

Stop/Off Used to stop the drive or clear a fault.

This key is always active.

Controlled by parameter P037 [Stop Mode].

LED LED State Description

Program status Steady red Indicates parameter value can be changed.

Selected digit will flash.

Fault status Flashing red Indicates that the drive is faulted.

Speed status Steady green Indicates that the digital speed control keys are

enabled.

Hand status Steady green Indicates that the Run/Start key is enabled.

Auto status Steady yellow Indicates that the drive is in Auto mode.

= Stop drive before changing this parameter.

No. Parameter Min/Max Display/Options Default

P031 [Motor NP Volts] 20/Drive Rated Volts 1V AC Based on

Drive Rating

Set to the motor nameplate rated volts.

P032 [Motor NP Hertz] 15/320 Hz 1 Hz 60 Hz

Set to the motor nameplate rated frequency.

P033 [Motor OL Current] 0.0/(Drive Rated Amps × 2) 0.1 A Based on

Drive Rating

Set to the maximum allowable motor current.

P034 [Minimum Freq] 0.0/320.0 Hz 0.1 Hz 0.0 Hz

Sets the lowest frequency the drive will output

continuously.

Required

Input Fusing

Required Branch

Circuit Disconnect

P035 [Maximum Freq] 0.0/320.0 Hz 0.1 Hz 60.0 Hz

Sets the highest frequency the drive will output.

P036 [Start Source] 0/6 0 = “Keypad”

1 = “3-Wire”

2 = “2-Wire”

3 = “2-W Lvl Sens”

4 = “2-W Hi Speed”

5 = “Comm Port”

6 = “2-Wire Lvl/Enbl”

Sets the control scheme used to start the drive

when in Auto/Remote mode.

P037 [Stop Mode] 0/7 0 = “Ramp, CF”(1)

1 = “Coast, CF”(1)

2 = “DC Brake, CF”(1)

3 = “DCBrkAuto,CF”(1)

4 = “Ramp”

5 = “Coast”

6 = “DC Brake”

7 = “DC BrakeAuto”

(1) Stop input also clears

active fault.

Active stop mode for all stop sources [e.g.

keypad, run forward (I/O Terminal 02), run

reverse (I/O Terminal 03), RS485 port] except as

noted below.

Important: I/O Terminal 01 is always a coast to

stop input except when P036 [Start Source] is set

for “3-Wire” control. When in three wire control,

I/O Terminal 01 is controlled by P037 [Stop

Mode].

P038 [Speed Reference] 0/5 0 = “Drive Keypad”

1 = “InternalFreq”

2 = “Analog In 1”

3 = “Analog In 2”

4 = “Preset Freq”

5 = “Comm Port”

Sets the source of the speed reference to the

drive.

Important: When T051...T054 [Digital Inx Sel] is

set to option 1, 2, 3, 4, 5, 8, 14, 15, 16 or 17 and

the digital input is active, or if A152 [PID Ref Sel]

is not set to option 0, the speed reference

commanded by this parameter will be overriden.

Refer to Chapter 1 of the PowerFlex 400 User

Manual for details.

P039 [Accel Time 1] 0.00/600.00 s 0.01 s 20.00 s

Sets the rate of accel for all speed increases.

P040 [Decel Time 1] 0.0/600.00 s 0.01 s 20.00 s

Sets the rate of decel for all speed decreases.

P041 [Reset To Defalts] 0/1 0 = “Ready/Idle”

1 = “Factory Rset”

Resets all parameter values to factory defaults.

P042 [Auto Mode] 0/3 0 = “No Function”

1 = “Hnd-Off-Auto”

2 = “Local/Remote”

3 = “Auto/Manual”

Determines the operation of the “Auto” key on

the integral keypad.

P043 [Motor OL Ret] 0/1 0 = “Disabled”

1 = “Enabled”

Enables/disables the Motor Overload Retention

function.

No. Fault Description

F2 Auxiliary Input(1)

(1) Auto-Reset/Run type fault. Configure with parameters A092 and A093.

Check remote wiring.

F3 Power Loss FRN 5.03 and earlier only: The DC bus voltage fell below undervoltage level

within 200 ms of a start command, DC bus ripple voltage is excessive, or an

input phase loss has been detected. Monitor the incoming AC line for low

voltage or line power interruption.

F4 UnderVoltage(1) Monitor the incoming AC line for low voltage or line power interruption.

F5 OverVoltage(1) Monitor the AC line for high line voltage or transient conditions. Bus

overvoltage can also be caused by motor regeneration. Extend the decel time

or install a dynamic brake chopper.

F6 Motor Stalled(1) Increase [Accel Time x] or reduce load so drive output current does not

exceed the current set by parameter A089 [Current Limit].

F7 Motor Overload(1) An excessive motor load exists. Reduce load so drive output current does not

exceed the current set by parameter P033 [Motor OL Current].

F8 Heatsink OvrTmp(1) Check for blocked or dirty heat sink fins. Verify that ambient temperature has

not exceeded 40 °C (104 °F) for IP 30/NEMA 1/UL Type 1 installations or

50 °C (122 ° F) for Open type installations. Check fan.

F12 HW OverCurrent Check programming. Check for excess load, improper DC boost setting, DC

brake volts set too high or other causes of excess current.

F13 Ground Fault Check the motor and external wiring to the drive output terminals for a

grounded condition.

F15 Load Loss Check for load loss (i.e., a broken belt).

F17 Input Phase Loss FRN 6.xx and later. Check incoming power for a missing phase or blown fuse.

If drive is used intentionally with single phase input, apply output derating to

35% actual drive rating.

F29 Analog Input

Loss(1) An analog input is configured to fault on signal loss. A signal loss has

occurred.

F32 Fan Fdbck Loss FRN 6.xx and later. Make sure cooling fans are clear of debris and spinning

freely. Replace fan if necessary.

F33 Auto Rstrt Tries Correct the cause of the fault and manually clear.

F38 Phase U to Gnd Check the wiring between the drive and motor.

Check motor for grounded phase.

Replace drive if fault cannot be cleared.

F39 Phase V to Gnd

F40 Phase W to Gnd

F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition.

Replace drive if fault cannot be cleared.

F42 Phase UW Short

F43 Phase VW Short

F48 Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault

or cycle power to the drive. Program the drive parameters as needed.

F63 SW OverCurrent(1) Check load requirements and A098 [SW Current Trip] setting.

F64 Drive Overload Reduce load or extend Accel Time.

F70 Power Unit Cycle power. Replace drive if fault cannot be cleared.

F71 Net Loss The communication network has faulted.

F81 Comm Loss If adapter was not intentionally disconnected, check wiring to the port.

Replace wiring, port expander, adapters or complete drive as required. Check

connection. An adapter was intentionally disconnected. Turn off using C105

[Comm Loss Action].

F94 Function Loss Close input to terminal 01 and re-start the drive.

F100 Parameter

Checksum

Restore factory defaults.

F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared.

United States or Canada 1.440.646.3434

Outside United States

or Canada

Use the Worldwide Locator at

http://www.rockwellautomation.com/support/americas/phone_en.html,or

contact your local Rockwell Automation representative.

United States Contact your distributor. You must provide a Customer Support case number (call

the phone number above to obtain one) to your distributor to complete the

return process.

Outside United States Please contact your local Rockwell Automation representative for the return

procedure.

= Stop drive before changing this parameter.

No. Parameter Min/Max Display/Options Default

All manuals and user guides at all-guides.com

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