Allen-Bradley Powerflex 700 Bedienungsanleitung

Adjustable Frequency AC Drive

Series A

Standard and Vector Control

Firmware Versions

Standard Control: xxx.x - 3.001

Vector Control: xxx.x - 3.002

User Manual

www.abpowerflex.com

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your

local Rockwell Automation sales office or www.rockwellautomation.com/literature)

describes some important differences between solid state equipment and

hard-wired electromechanical devices. Because of this difference, and also because

of the wide variety of uses for solid state equipment, all persons responsible for

applying this equipment must satisfy themselves that each intended application of

this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety

considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

DriveExplorer, DriveExecutive, Force Technology and SCANport are trademarks of Rockwell Automation, Inc.

PowerFlex and PLC are registered trademarks of Rockwell Automation, Inc.

ControlNet is a trademark of ControlNet International, Ltd.

DeviceNet is a trademark of the Open DeviceNet Vendor Association.

WARNING: Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment, which may

lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or economic

loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that surfaces may be at dangerous

temperatures.

Document Update

PowerFlex 700 User Manual Update

This document provides important information for the following

PowerFlex 700 User Manuals:

•Series A - publication 20B-UM001x-xx-x

•Series B - publication 20B-UM002x-xx-x

Included is new information about using the PowerFlex 700 drive with

an Auxiliary Control Power Supply (such as the 20-24V-AUX1). Place

this document with your User Manual for future reference.

Auxiliary Control Power Supply

An Auxiliary Control Power Supply can provide control power for

certain PowerFlex 700 drives. See details below.

The Auxiliary Control Power Supply Must Not be used with…

•Any Standard Control drive (15th position of the catalog number

string equals “A,” “B,” or “N”).

•Any 200/240V PowerFlex 700 drive, Standard or Vector Control

(4th position of the catalog number string equals “B”).

The Auxiliary Control Power Supply Can be used with…

•400/480 and 600/690 Volt drives with Vector Control (15th position

of the catalog number string equals “C,” or “D”). Consult the factory

when using an auxiliary power supply in these instances.

Use of an auxiliary power supply to keep the drive control logic up

when the main AC power is removed requires the use of some type

of AC line monitoring as well as control of the Precharge Enable

signal. Consult the factory for additional guidance.

ATTENTION: The Auxiliary Control Power Supply Must Not be

used with any PowerFlex 700 Standard Control drive or 200/240 Volt

Vector Control drive. Using the power supply with these drives will

cause equipment/component damage.

Summary of Changes

The information below summarizes the changes to the PowerFlex 700

User Manual, publication 20B-UM001 since the last release.

Manual Updates

Change Page

Bypass Attention statement added P-3

Catalog Number Explanation updated P-4

Mounting section updated 1-2

Shield Termination description updated 1-4

Power Terminal Block Specifications updated 1-9

Recommended Signal Wire table updated 1-15

CE General Notes & Table 1.I updated 1-25

“Flashing, Drive Stopped” Status Indicator updated 2-2 & 4-2

[Dig Out Setpt] description updated 3-58

“Decel Inhibit” Action #3 updated 4-5

Sound Pressure specification added A-2

Motor Starter catalog numbers updated A-8 through A-12

soc-ii Summary of Changes

Notes:

Table of Contents

Preface Overview Who Should Use this Manual? . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . P-2

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-3

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-4

Chapter 1 Installation/Wiring Opening the Cover . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-2

AC Supply Source Considerations . . . . . . 1-2

General Grounding Requirements . . . . . . 1-4

Fuses and Circuit Breakers . . . . . . . . . . . . 1-5

Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-5

Using Input/Output Contactors . . . . . . . . 1-12

Disconnecting MOVs and CM Capacitors 1-13

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Reference Control . . . . . . . . . . . . . . . . . . 1-22

Auto/Manual Examples. . . . . . . . . . . . . . 1-23

Lifting/Torque Proving . . . . . . . . . . . . . . 1-24

Common Bus/Precharge Notes . . . . . . . . 1-24

EMC Instructions . . . . . . . . . . . . . . . . . . 1-25

Chapter 2 Start Up Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Status Indicators . . . . . . . . . . . . . . . . . . . . 2-2

Start-Up Routines . . . . . . . . . . . . . . . . . . . 2-3

Running S.M.A.R.T. Start. . . . . . . . . . . . . 2-4

Running an Assisted Start Up . . . . . . . . . . 2-4

Chapter 3 Programming

and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

How Parameters are Organized. . . . . . . . . 3-3

Monitor File . . . . . . . . . . . . . . . . . . . . . . 3-12

Motor Control File . . . . . . . . . . . . . . . . . 3-14

Speed Command File . . . . . . . . . . . . . . . 3-21

Dynamic Control File . . . . . . . . . . . . . . . 3-31

Utility File . . . . . . . . . . . . . . . . . . . . . . . . 3-38

Communication File . . . . . . . . . . . . . . . . 3-49

Inputs & Outputs File . . . . . . . . . . . . . . . 3-53

Applications File . . . . . . . . . . . . . . . . . . . 3-59

Parameter Cross Reference – by Name. . 3-61

Parameter Cross Reference – by Number 3-64

Chapter 4 Troubleshooting Faults and Alarms . . . . . . . . . . . . . . . . . . . 4-1

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Manually Clearing Faults . . . . . . . . . . . . . 4-4

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-4

Clearing Alarms . . . . . . . . . . . . . . . . . . . . 4-9

Alarm Descriptions . . . . . . . . . . . . . . . . . 4-10

Common Symptoms/Corrective Actions 4-13

Testpoint Codes and Functions . . . . . . . . 4-16

Appendices See Next Page

ii Table of Contents

Appendix A Supplemental Drive

Information

Specifications. . . . . . . . . . . . . . . . . . . . . . . A-1

Communication Configurations . . . . . . . . A-4

Output Devices . . . . . . . . . . . . . . . . . . . . . A-7

Drive, Fuse & Circuit Breaker Ratings . . . A-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . A-15

Frame Cross Reference . . . . . . . . . . . . . . A-22

Appendix B HIM Overview External and Internal Connections . . . . . . B-1

LCD Display Elements . . . . . . . . . . . . . . . B-2

ALT Functions . . . . . . . . . . . . . . . . . . . . . . B-2

Menu Structure . . . . . . . . . . . . . . . . . . . . . B-3

Viewing and Editing Parameters . . . . . . . . B-5

Linking Parameters (Vector Option Only). B-6

Removing/Installing the HIM . . . . . . . . . . B-8

Appendix C Application Notes External Brake Resistor . . . . . . . . . . . . . . . C-1

Lifting/Torque Proving . . . . . . . . . . . . . . . C-2

Minimum Speed . . . . . . . . . . . . . . . . . . . . C-7

Motor Control Technology . . . . . . . . . . . . C-8

Motor Overload . . . . . . . . . . . . . . . . . . . . C-10

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . C-11

Power Loss Ride Through . . . . . . . . . . . . C-12

Process PI for Standard Control . . . . . . . C-13

Reverse Speed Limit . . . . . . . . . . . . . . . . C-16

Skip Frequency . . . . . . . . . . . . . . . . . . . . C-17

Sleep Wake Mode . . . . . . . . . . . . . . . . . . C-19

Start At PowerUp. . . . . . . . . . . . . . . . . . . C-21

Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . C-22

Voltage Tolerance . . . . . . . . . . . . . . . . . . C-24

Index

Preface

Overview

The purpose of this manual is to provide you with the basic information

needed to install, start-up and troubleshoot the PowerFlex 700

Adjustable Frequency AC Drive.

This manual is intended for qualified personnel. You must be able to

program and operate Adjustable Frequency AC Drive devices. In

addition, you must have an understanding of the parameter settings and

functions.

The PowerFlex 700 User Manual is designed to provide only basic

start-up information. For detailed drive information, please refer to the

PowerFlex Reference Manual. The reference manual is included on the

CD supplied with your drive or is also available online at

http://www.rockwellautomation.com/literature.

For information on . . . See page . . .

Who Should Use this Manual? P-1

What Is Not in this Manual P-1

Reference Materials P-2

Manual Conventions P-2

Drive Frame Sizes P-3

General Precautions P-3

Catalog Number Explanation P-4

Who Should Use this Manual?

What Is Not in this Manual

P-2 Overview

The following manuals are recommended for general drive information:

For detailed PowerFlex 700 information:

For Allen-Bradley Drives Technical Support:

•In this manual we refer to the PowerFlex 700 Adjustable Frequency

AC Drive as; drive, PowerFlex 700 or PowerFlex 700 Drive.

•To help differentiate parameter names and LCD display text from

other text, the following conventions will be used:

–Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

–Display Text will appear in “quotes.” For example: “Enabled.”

•The following words are used throughout the manual to describe an

action:

Reference Materials

Title Publication Available Online at . . .

Wiring and Grounding Guidelines

for PWM AC Drives

DRIVES-IN001…

www.rockwellautomation.com/

literature

Preventive Maintenance of

Industrial Control and Drive

System Equipment

DRIVES-TD001…

Safety Guidelines for the

Application, Installation and

Maintenance of Solid State Control

SGI-1.1

A Global Reference Guide for

Reading Schematic Diagrams

100-2.10

Guarding Against Electrostatic

Damage

8000-4.5.2

Title Publication Available . . .

PowerFlex

Reference Manual

PFLEX-RM001… on the CD supplied with the drive or

www.rockwellautomation.com/literature

Title Online at . . .

Allen-Bradley Drives Technical Support www.ab.com/support/abdrives

Manual Conventions

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not recommended

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