Allen-Bradley 4100-AEC Benutzerhandbuch

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AEC

Absolute Encoder

Converter

(Cat. No. 4100-5.2)

Installation and Setup Manual

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Important User Information

Because of the variety of uses for the products described in this

publication, those responsible for the application and use of this

control equipment must satisfy themselves that all necessary steps

have been taken to assure that each application and use meets all

performance and safety requirements, including any applicable laws,

regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown

in this guide are intended solely for purposes of example. Since there

are many variables and requirements associated with any particular

installation, Allen-Bradley does not assume responsibility or liability

(to include intellectual property liability) for actual use based upon

the examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the

Application, Installation and Maintenance of Solid-State Control

(available from your local Allen-Bradley office), describes some

important differences between solid-state equipment and

electromechanical devices that should be taken into consideration

when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole

or part, without written permission of Rockwell Automation, is

prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

Attention statements help you to:

•identify a hazard

•avoid a hazard

•recognize the consequences

Allen-Bradley is a trademark of Rockwell Automation

ATTENTION

Identifies information about practices or

circumstances that can lead to personal injury or

death, property damage or economic loss

IMPORTANT Identifies information that is critical for successful

application and understanding of the product.

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European Communities (EC)

Directive Compliance

If this product has the CE mark it is approved for installation within

the European Union and EEA regions. It has been designed and

tested to meet the following directives.

EMC Directive

This product is tested to meet the Council Directive 89/336/EC

Electromagnetic Compatibility (EMC) by applying the following

standards, in whole or in part, documented in a technical

construction file:

•EN 50081-2 EMC — Generic Emission Standard, Part 2 —

Industrial Environment

•EN 50082-2 EMC — Generic Immunity Standard, Part 2 —

Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC Low

Voltage, by applying the safety requirements of EN 61131-2

Programmable Controllers, Part 2 - Equipment Requirements and

Tests. For specific information required by EN 61131-2, see the

appropriate sections in this publication, as well as the Allen-Bradley

publication Industrial Automation Wiring and Grounding Guidelines

For Noise Immunity, publication 1770-4.1.

This equipment is classified as open equipment and must be

mounted in an enclosure during operation to provide safety

protection.

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iPublication 4100-5.2 - March 2000

Table of Contents

Preface

Read This Manual

Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Who Should Use this Manual. . . . . . . . . . . . . . . . . . . . . . . . . 1

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Contents of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Common Techniques Used in this Manual . . . . . . . . . . . . . . . 5

AEC Product Receiving and Storage Responsibility . . . . . . . . . 5

Allen-Bradley Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Technical Product Assistance . . . . . . . . . . . . . . . . . . . . . . 6

On the Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1

Overview

AEC Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

AEC Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

AEC Mechanical Specifications. . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 2

Installation & Hook-Up

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installing the AEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Complying with European Union Directives. . . . . . . . . . . . . 11

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mounting the AEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connecting the AEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting the AEC to the 1394 . . . . . . . . . . . . . . . . . . . 16

Connecting the AEC to the Compact. . . . . . . . . . . . . . . . 17

Connecting the AEC to the 1756-MO2AE. . . . . . . . . . . . . 19

Wiring the AEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Wiring Cable Flying Leads to the Plugs . . . . . . . . . . . . . . 21

The SSI Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

The Control Connector. . . . . . . . . . . . . . . . . . . . . . . . . . 24

Fault Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Analog Servo Command Pass Through (For Compact Only) . . . . 26

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Publication 4100-5.2 - March 2000

Power Supply Connector . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 3

Setup

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Setting the Rotary Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29

Configuration Switch Tables . . . . . . . . . . . . . . . . . . . . . . . . 30

Configuration Switch A . . . . . . . . . . . . . . . . . . . . . . . . . 30

Configuration Switch B . . . . . . . . . . . . . . . . . . . . . . . . . 31

Powering the AEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

AEC With GML Commander . . . . . . . . . . . . . . . . . . . . . . . . 32

Adding AEC to your Commander Diagram . . . . . . . . . . . 32

Setting the Transducer Resolution. . . . . . . . . . . . . . . . . . . . . . . . . 33

Selecting Homing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Aligning Absolute Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chapter 4

Operation

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Absolute Position Update . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Incremental Position Output . . . . . . . . . . . . . . . . . . . . . . . . 35

Position at Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chapter 5

Fault Indication & Control Status

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Transducer Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Encoder Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Internal Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

No Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Appendix A

Specifications

Equivalent Circuit Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 44

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Publication 4100-5.2 - March 2000

iii

Appendix B

Strobe Position For Applications Not Using the 1394 or Compact

Absolute Strobe Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Absolute Strobe Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Incremental Strobe Period . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Index

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Publication 4100-5.2 - March 2000

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1Publication 4100-5.2 - March 2000

Preface

Read This Manual

Read and understand this instruction manual. It provides the

necessary information to let you install, connect, and set up the AEC

for safe, reliable operation. This preface covers the following topics:

•Who should use this manual

•The purpose of this manual

•Terms

•Common techniques used in this manual

•Allen-Bradley support

Who Should Use this

Manual

You should read this manual if you are responsible for the installation,

set up or operation of the AEC (Absolute Encoder Converter).

If you do not have a basic understanding of the products listed below,

contact your local Allen-Bradley representative for information on

available training courses before using this product.

•S Class Compact motion controller

•1394 GMC System module

•GML (Graphic Motion Language) Commander software

Purpose of this Manual

This manual is an installation and set up guide for the AEC and

describes the procedures necessary to properly install and configure it

into your motion control system.

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