Alliance Laundry Systems POCKET HARDMOUNT UW50P4 Wartungs- und Serviceanleitung

Installation/Maintenance

www.comlaundry.com

Washer-Extractors

Pocket Hardmount

WE-6 Control

UW50P-4

P031I

Part No. F232158

September 2002

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

means without the expressed written consent of the publisher.

F232158 1

Table of

Contents

Introduction......................................................................................... 3

Nameplate Location.............................................................................. 3

Replacement Parts ................................................................................ 3

Customer Service.................................................................................. 3

Safety Information.............................................................................. 5

Important Safety Instructions ............................................................... 5

Installation........................................................................................... 7

Specifications and Dimensions............................................................. 7

Machine Foundation ............................................................................. 10

Floor Load Data ............................................................................... 10

Mechanical Installation......................................................................... 11

Drain Connection.................................................................................. 13

Water Connection ................................................................................. 15

Electrical Installation ............................................................................ 16

Input Voltage Requirements ............................................................ 16

Connection Specifications ............................................................... 16

Electrical Connection Data .............................................................. 17

Grounding ........................................................................................ 18

Phase Adder ..................................................................................... 18

Control Function Test Procedure ..................................................... 18

Maintenance ........................................................................................ 19

General.................................................................................................. 19

Daily ..................................................................................................... 19

Monthly................................................................................................. 19

Care and Maintenance of Stainless Steel.............................................. 20

Daily Preventive Maintenance Checklist.............................................. 21

Weekly Preventive Maintenance Checklist .......................................... 22

Monthly Preventive Maintenance Checklist......................................... 23

Quarterly Preventive Maintenance Checklist ....................................... 24

Removal from Service ........................................................................ 25

Decommissioning ................................................................................. 25

2F232158

Notes

F232158 © Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT

Introduction

Nameplate Location

The nameplate is located at the top of the machine.

Always provide the machine’s serial number and

model number when ordering parts or when seeking

technical assistance.

Replacement Parts

If literature or replacement parts are required, contact

the source from which the machine was purchased or

contact Alliance Laundry Systems at (920) 748-3950

for the name and address of the nearest authorized

parts distributor.

Customer Service

For technical assistance, call any of the following

numbers:

(850) 718-1025

(850) 718-1026

Marianna, Florida U.S.A.

(920) 748-3121

Ripon, Wisconsin U.S.A.

PHM516N

1Nameplate

PHM516N

F232158

4© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT

Notes

F232158 © Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT

Safety Information

Precautionary statements (“DANGER,”

“WARNING,”and “CAUTION”), followed by

specific instructions, are found in this manual and on

machine decals. These precautions are intended for the

personal safety of the operator, user, servicer, and

those maintaining the machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used

to inform the reader of specific procedures where

minor machine damage will occur if the procedure

is not followed.

NOTE: The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard

related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in

the INSTALLATION manual for the proper

grounding of the washer.

3. Do not wash textiles that have been previously

cleaned in, washed in, soaked in, or spotted with

gasoline, dry-cleaning solvents, or other

flammable or explosive substances as they give

off vapors that could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or

other flammable or explosive substances to the

wash water. These substances give off vapors that

could ignite or explode.

5. Under certain conditions, hydrogen gas may be

produced in a hot water system that has not been

used for two weeks or more. HYDROGEN GAS

IS EXPLOSIVE. If the hot water system has not

been used for such a period, before using a

washing machine or combination washer-dryer,

turn on all hot water faucets and let the water

flow from each for several minutes. This will

release any accumulated hydrogen gas. The gas is

flammable, do not smoke or use an open flame

during this time.

6. Do not allow children to play on or in the washer.

Close supervision of children is necessary when

the washer is used near children. This is a safety

rule for all appliances.

7. Before the washer is removed from service or

discarded, remove the door to the washing

compartment.

8. Do not reach into the washer if the wash drum is

moving.

DANGER indicates the presence of a

hazard that will cause severe personal

injury, death, or substantial property

damage if the danger is ignored.

DANGER

WARNING indicates the presence of a

hazard that can cause severe personal

injury, death, or substantial property

damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a

hazard that will or can cause minor

personal injury or property damage if the

caution is ignored.

CAUTION

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your washer, follow these basic

precautions:

W023E

WARNING

Safety Information

F232158

6© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT

9. Do not install or store the washer where it will be

exposed to water and/or weather.

10. Do not tamper with the controls.

11. Do not repair or replace any part of the washer, or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out.

12. To reduce the risk of an electric shock or fire, DO

NOT use an extension cord or an adapter to

connect the washer to the electrical power source.

13. Use washer only for its intended purpose,

washing textiles.

14. ALWAYS disconnect the washer from electrical

supply before attempting any service. Disconnect

the power cord by grasping the plug, not the cord.

15. Install the washer according to the

INSTALLATION INSTRUCTIONS. All

connections for water, drain, electrical power and

grounding must comply with local codes and be

made by licensed personnel when required.

16. To reduce the risk of fire, textiles which have

traces of any flammable substances such as

vegetable oil, cooking oil, machine oil,

flammable chemicals, thinner or anything

containing wax or chemicals such as in mops and

cleaning cloths, must not be put into the washer.

These flammable substances may cause the

fabric to catch on fire by itself.

17. Do not use fabric softeners or products to

eliminate static unless recommended by the

manufacturer of the fabric softener or product.

18. Keep washer in good condition. Bumping or

dropping the washer can damage safety features.

If this occurs, have washer checked by a qualified

service person.

19. Replace worn power cords and/or loose plugs.

20. Be sure water connections have a shut-off valve

and that fill hose connections are tight. CLOSE

the shut-off valves at the end of each wash day.

21. Loading door MUST BE CLOSED any time the

washer is to fill, tumble or spin. DO NOT

bypass the loading door switch by permitting the

washer to operate with the loading door open.

22. Always read and follow manufacturer’s

instructions on packages of laundry and cleaning

aids. Heed all warnings or precautions. To reduce

the risk of poisoning or chemical burns, keep

them out of the reach of children at all times

(preferably in a locked cabinet).

23. Always follow the fabric care instructions

supplied by the textile manufacturer.

24. Never operate the washer with any guards and/or

panels removed.

25. DO NOT operate the washer with missing or

broken parts.

26. DO NOT bypass any safety devices.

27. Failure to install, maintain, and/or operate this

washer according to the manufacturer’s

instructions may result in conditions which can

produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT

SAFETY INSTRUCTIONS appearing in this

manual are not meant to cover all possible

conditions and situations that may occur. Common

sense, caution and care must be exercised when

installing, maintaining, or operating the washer.

Any problems or conditions not understood should be

reported to the dealer, distributor, service agent or the

manufacturer.

F232158 © Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT

Installation

Specifications and Dimensions

Description

UW50 shall be a Heavy Duty Stainless Steel Open End. Open Pocket combination laundry washer-

extractor, equipped with standard deep rinse, plus through-the-door spray rinse which is capable of

rinsing during the extract cycle and producing up to three loads per hour. Machine shall have direct V-

belt drive without transmission, gears or variable-speed pulleys to reduce mechanical problems.

Stainless Steel Type 304 corrosion resistant stainless steel must be used for the front panel, cylinder shell, shell door,

basket, side panels, control unit and top.

Cylinder

Cylinder size shall be 32 inch diameter by 18 inch depth. There shall be four lifters with a tie rod

through lifter being not less than 1/2 inch stainless steel. The cylinder shall have a full size steel back

plate not less than 1/2 inch in thickness.

Frame (Note)

The frame shall be heavy duty gamma A-type with main support sides being 9 inch channel steel. The

A face plates will be a minimum of 3/8 inch thickness. The frame base will be constructed of 4 inch

steel H beam. Various other supports will be of 2-1/2 inch x 2-1/2 inch x 1/4 inch angle and 2 inch x

1/2 inch flat steel.

Shaft The cylinder shaft shall be of AISI-C-1042 turned, ground and polished. It shall have a minimum

diameter of 2-7/16 inches.

Shell The entire shell shall be of stainless steel, including all fittings and means of securing the shell. All

welds are heliarced.

Shell Door

The shell door shall be of stainless steel, suitably polished. The door opening shall be a minimum of

17-1/2 inches in diameter and door shall be fitted with a proper door gasket and a suitable operating

door handle. A circular door glass of specially treated high tensile strength glass capable of

withstanding high mechanical and thermal shock shall be provided.

Safety Interlock

The shell door shall have an interlock device which shall prevent operation of the machine until the

door is closed and locked. There shall also be a “fail safe”type of lock that will prevent the door from

being opened until the end of the cycle and also in case of loss of power to the machine.

Spray Flush-

Rinse*

The spray flush-rinse shall consist of a suitable hose of a minimum inside diameter of 3/4 inch, and

suitable fittings to introduce a spray through the center of the glass on the door.

Bearings and

Seals

The front and rear main bearings shall be self-aligning double row spherical roller bearings. Bearings

shall be installed in an adequate bearing housing which can be rigidly secured to the frame. Seal

design shall be of a mechanical face seal giving good protection against alkalis and acids. The seal

incorporates means to compensate for variation in shaft length due to expansion and contraction.

Suds Overflow

Connection

A 2 inch pipe size overflow connection will be provided.

Drain Valve The machine shall be equipped with a 2-1/2 inch pinch type gravity drain valve which will be open

with power removed.

Water Inlet

Valves

The machine shall be equipped with two or four 1/2 inch (two hot and two cold) solenoid operated

inlet valves of heavy brass. The solenoid coils must be waterproof and mechanically protected.

Automatic

Supply

Injection*

A four-pocket supply injector shall automatically add washing supplies at correct time in formula.

Supply compartments shall be filled at beginning of each load. Supplies shall not be flushed into

washer until the proper water level has been reached.

Installation

F232158

8© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT

Specification UW50

Dimensions

Width 36 in. (915 mm)

Depth 40 in. (1015 mm)

Height 63 in. (1600 mm)

Weight

Net 1350 lbs. (612 kg)

Gross 1410 lbs. (640 kg)

Cylinder

Volume 8.40 cu. ft. (238 l)

Diameter 32 in. (810 mm)

Depth 18 in. (457 mm)

Wash Speed 44 RPM

Drain Speed 73 RPM

Medium Speed 350 RPM

Extract Speed 700 RPM

G-Factor Extract 222

Motor Power

Wash Speed 0.60 HP (0.45 kW)

Drain Speed 0.75 HP (0.56 kW)

Medium Speed 3.0 HP (2.2 kW)

Extract 3.5 HP (2.6 kW)

Motor Speed

Wash Speed 360 RPM/60 Hertz

290 RPM/50 Hertz

Extract Speed 3350 RPM/60 Hertz

2780 RPM/50Hertz

Water Connect

Size 3/4 in. (DN20)

Operating Pressure 10-120 psi (0.5-8 bar)

Recommended Pressure 30-85 psi (2-6 bar)

Maximum Temperature 200°F (90°C)

Steam Connect

Size 1/2 in. NPT

(DN15 mm)

Maximum Pressure 120 psi (8 bar)

Drain Connect

I.D. Size 3 in. (75 mm)

Shipping Volume 90.15 cu. ft. (2.55 m3)

Table 1

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