Alvarado MST Gebrauchsanweisung

MST / MSTX

MAXIMUM SECURITY TURNSTILE

INSTRUCTIONS AND

MAINTENANCE GUIDE

Revision 1.3 - April 30, 2002

Serial Number: ______________________

Alvarado Manufacturing Company, Inc.

12660 Colony Street, Chino, CA 91710 (800) 423-4143 (909) 591-8431

www.alvaradomfg.com

Alvarado – MST / MSTX Turnstile

TABLE OF CONTENTS

IMPORTANT SAFETY WARNINGS PAGE 3

COMPONENTS INCLUDED WITH ORDER PAGE 4

INSTALLING THE MST TURNSTILE PAGE 5-11

ELECTRICAL ACTIVATION AND WIRING DIAGRAMS PAGE 12

TURNSTILE CONFIGURATIONS PAGE 13

WIRING DIAGRAMS:

4X – FAIL LOCK COUNTER-CLOCKWISE PAGE 14

4X – FAIL LOCK CLOCKWISE PAGE 15

4X – FAIL SAFE COUNTER-CLOCKWISE PAGE 16

4X – FAIL SAFE CLOCKWISE PAGE 17

5X - FAIL LOCK COUNTER-CLOCKWISE PAGE 18

5X – FAIL LOCK CLOCKWISE PAGE 19

5X – FAIL SAFE COUNTER-CLOCKWISE PAGE 20

5X – FAIL SAFE CLOCKWISE PAGE 21

6X – FAIL LOCK BOTH DIRECTIONS PAGE 22

6X – FAIL SAFE BOTH DIRECTIONS PAGE 23

6X – FAIL SAFE COUNTER-CLOCKWISE / FAIL LOCK CLOCKWISE PAGE 24

6X – FAIL SAFE CLOCKWISE / FAIL LOCK COUNTER-CLOCKWISE PAGE 25

TURNSTILE DRAWING (MOUNTING VIEW) PAGE 26

TURNSTILE DRAWING (ANCHORING VIEW) PAGE 27

TURNSTILE DRAWING (ELEVATION VIEW) PAGE 28

TURNSTILE DRAWING (TOP VIEW) PAGE 29

TURNSTILE MAINTENANCE PAGE 30-31

TURNSTILE OPERATION / USER INSTRUCTIONS PAGE 32-33

TROUBLESHOOTING PAGE 34

CHANNEL ASSEMBLY (EXPLODED PARTS VIEW) PAGE 35

CHANNEL ASSEMBLY (EXPLODED PARTS VIEW NUMERICAL LISTING) PAGE 36

SELF CENTERING CHANNEL ADJUSTMENT PAGE 37

Alvarado – MST / MSTX Turnstile

IMPORTANT SAFETY WARNINGS

WARNING: Always follow installation and operating precautions, including the

following:

•Read this manual in its entirety before installing or operating the turnstile. If there are

questions, you may contact Alvarado at (909) 561-8431 (US) during normal business

hours.

•Use only skilled individuals to install and service the turnstile.

•The turnstile is not a toy. Do not allow children to play on or near the turnstile. Do not

allow horseplay near the turnstile.

•Follow a proper maintenance schedule using skilled individuals.

•Do not operate the turnstile if it is damaged in any manner. Have the turnstile

repaired or adjusted by a skilled service person before use.

•Do not alter the turnstile.

•For electrically controlled units, which do not have self-centering, do not remove or

disable lock arms. If controlled access is desired in only one direction, install a

pushbutton (available from Alvarado) to control access in the opposite direction.

•For electrically controlled units, which do not have self-centering, do not use

mechanical key overrides to allow uncontrolled passage unless the access control

system or turnstile is malfunctioning. Mechanical key overrides are intended for

limited use in special situations under the direction of operating management (i.e.

gate attendant). Have the access control system or turnstile repaired immediately.

•Do not operate the turnstile unless the friction brake is operating and adjusted

correctly.

•If a self-centering option is utilized, do not operate the turnstile unless the self-

centering unit is operating and adjusted correctly.

•Do not use non-Alvarado parts when repairing the turnstile.

•In access control application, train personnel that will be using the turnstile in the

proper method of operation. Ensure that as new users are added, they are properly

trained. (See Turnstile Operation/User Instructions Section)

SAVE THESE INSTRUCTIONS

Alvarado – MST / MSTX Turnstile

COMPONENTS INCLUDED WITH ORDER

If your turnstile is an MST-1 or MST-2

1. Roto

2. Top Channel

3. Yoke Guard Plate

4. Yoke

5. OV

6. This Manual

7. Base Package

Qty 1 – Bottom bearing housing

Qty 1 – Base cover

Qty 1 – Bottom bearing

Qty 4 – ½ -13 x 1” hex head cap screw

Qty 2 – ½ -13 x 2¾ ” HHCS (all thread)

Qty 10 –#10 x ¾” round head Phillips sheet

metal screw

Qty 6 – ½ - 13 hex nut

Qty 6 – ½ medium split lock washer

8. Anchor Package

Qty 11 – 3/8 anchors 2” length

Qty 3 – 3/8 -16 x 4½” HHCH

Qty 8 – 3/8 -16 x 4½” HHCH

Qty 11 – 3/8 flat washers

If your turnstile is an MST-3, an MSTX-4X, an

MSTX-5X or MSTX-6X

1. Roto

2. Top Channel

3. Yoke Guard Plate

4. Yoke

5. OV

6. This Manual

7. Base Package

Qty 1 – Top bearing cover

Qty 1 – Bottom bearing housing

Qty 1 – Base cover

Qty 1 – Bottom bearing

Qty 5 – 10-32 x ½” allen head screw

Qty 1 – ½ -13 x 1” hex head cap screw

Qty 2 – ½ -13 x 1½” HHCS

Qty 2 – ½ -13 x 2¾” HHCS (all thread)

Qty 10 - #10 x ¾” round head Phillips

sheet metal screw

Qty 5 – ½ - 13 hex nut

Qty 5 – ½ medium split lock washer

8. Anchor Package

Qty 11 – 3/8 anchors 2” length

Qty 3 – 3/8 –16 x 4½” HHCH

Qty 8 – 3/8 –16 x 4½” HHCH

Qty 11 – 3/8 flat washers

Alvarado – MST / MSTX Turnstile

INSTALLING THE MST TURNSTILE

TOOLS REQUIRED

Heavy Duty Drill Tape Measure

Or Roto Hammer 1/8 Allen Wrench

Twist Drill Plumb Bob

Torque Wrench Mallet

5/8” Concrete Drill Bit Torpedo Level

#25 (.1495) Drill Bit Shop Vac

9/16” Combination Wrench Torpedo Level

Ratchet with 9/16” and Mobilgrease XHP 222

¾” Socket w/Moly or equivalent

Chalk Safety Glasses

OVERVIEW OF INSTALLATION

1. Determine turnstile location, taking

into account the turnstile dimensions,

power requirements and activation

wiring.

2. Mark the installation location for the

components using chalk.

3. Run turnstile wiring.

4. Anchor turnstile components.

5. Connect power.

6. Connect activation leads.

PAD REQUIREMENTS

6’ x 6’ LEVEL CONCRETE PAD - MINIMUM THICKNESS 4”

DO NOT INSTALL INTO ASPHALT

LAYOUT

1. Determine where to install the turnstile.

Note the minimum width and height

openings on detailed drawings. Draw a

6 ft. chalk line to mark the centerline of

the turnstile. See Fig. 1.

2. Using the turnstile anchoring view

drawing on page 27, mark the exact

locations (along the turnstile centerline)

of the roto center, the center yoke hole,

and the OV centerline. See also Fig. 2.

(Fig. 1) Locating and marking the general

positions of the Yoke, Roto and OV section.

(Fig. 1) Locating and marking the general

positions of the Yoke, Roto and OV section. (Fig. 2) Anchoring locations.

Alvarado – MST / MSTX Turnstile

INSTALLATION continued

3. Locate and chalk mark the four

anchor holes for the roto

bearing housing, using the

bearing housing as a template.

(See Fig. 3) Drill the four 5/8”

dia. holes for the roto bearing

housing. All holes should be

drilled a minimum of 3” deep.

Terrazzo, brick veneer, thick

tile, see page 26 for additional

instructions.

INSTALLATION OF ROTO

BOTTOM BEARING HOUSING

4. Clean the holes and

insert one anchor in

each hole flush with

the floor. (See Fig. 4)

NOTE: Insert anchors

with threads down.

5. Place the bearing

housing over its

respective anchor

holes and anchor it

using four (4) 3/8” x 2

½” bolts and flat

washers. Make sure

that the housing is

level. Shim as needed.

(See Fig 5).

Alvarado – MST / MSTX Turnstile

INSTALLATION continued

6. Drill a 5/8” hole 3” deep marked

at the yoke center chalk line.

Clean hole and install anchor.

Install the yoke center bolt

using a 3/8-16 x 4½” HHCS and

washer through the hole of the

yoke over the center anchor

hole and hand tighten. (Fig. 6)

Pivot the yoke and measure the

distance from the center of the

bottom bearing housing to the

center of each of the other two

yoke holes, making sure the

distance is the same to each.

This “sparing of the yoke” is

necessary so that the entrance

and exit are equal in distance.

(See Fig 7)

INSTALLATION OF YOKE

7. Mark the yoke mounting holes.

Drill and clean and insert one

anchor into each hole. Pivot the

yoke with the center bolt

installed to clean, drill and

install anchors. Anchor the

yoke. Mount using three (3) 3/8-

16 x 2½” HHCS and three (3)

3/8” flat washers.

8. Using a torpedo level ensure

that the yoke is vertical. Shim

as needed.

Alvarado – MST / MSTX Turnstile

INSTALLATION continued

9. Slide the OV section into position.

(See Fig. 8) (the position should have

been marked when the first chalk

lines were made.) Mark the location

of the four anchoring holes for the

OV. Remove the OV and drill the four

marked holes (5/8” holes, 3” deep).

Insert one anchor in each hole,

tapping anchor flush with the ground

so it is level. Then reposition OV over

its anchoring locations. Anchor the

OV using four (4) 3/8-16 x 2½” HHCS

and washers. Check for level and

plumb using a torpedo level.

INSTALLATION OF OV

INSTALLATION OF ROTO SECTION

10. Locate the roto section, bottom

bearing and base cover. Slide the

base cover over the bearing housing.

(See Fig. 12, pg. 9) Fit the bottom

bearing into the roto shaft. Note: the

flange portion of the bearing fits “up”

into the roto.

Alvarado – MST / MSTX Turnstile

INSTALLATION continued

11. Apply a light coating of grease to the

shaft mounted on the channel and

the interior spline of the roto to assist

in the sliding together of these

pieces. (See Figs. 10 & 11)

12. Grease interior portion of the

bearing housing and place

bearing housing cover over

housing. (See Fig. 12)

13. Place the roto section into the

bearing housing. Make sure the

bearings turn freely and there is

no binding.

Alvarado – MST / MSTX Turnstile

INSTALLATION continued

14. With a person holding the

roto section upright, lower

the top channel on top of

the yoke and the roto. (See

Fig. 13 & note below)

INSTALLATION OF

TOP CHANNEL

NOTE: The shaft is missing a valley in the splines. Align this area with the additional

ridges in the roto portions. The correct placement will have the roto unit with one set of

arms directly in the middle part of the yoke section. The fit is often very tight. Use a

mallet to seat the top channel and shaft while moving the roto.

PLEASE NOTE: Hit the shaft only on the center section of the shaft. Hitting the

brake unit or the self-centering unit will only damage these parts and will not aid

in installation.

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