Amada CL-H601A Bedienungsanleitung

Scanner Head Unit

CL-H601A

OPERATION MANUAL

AA05OM1208351-06

Original instructions

CL-H601A

About This Documentation

Thank you for purchasing our CL-H601A Scanner Head Unit.

Please read this manual carefully to ensure correct use of the product. Keep the

manual handy after reading for future reference.

This document for the CL-H601A Scanner Head Unit describes installation,

maintenance and system specifications. For instructions for welding control using the

SWDraw3 application, refer to the manual for SWDraw3.

1. Note

•SUPERSCAN IV (SSIV) is either registered trademarks or trademarks of

RAYLASE GmbH in Germany and other countries.

•Company and product names in this manual are trademarks or registered

trademarks of their respective owners.

•Unauthorized reproduction of this manual in whole or part is prohibited.

•The contents of this manual are subject to change without notice.

•Every effort has been made to ensure the accuracy of this information. If you come

across oversights or errors, please notify your dealer.

•Be sure to read the user's manuals for any equipment used in conjunction with the

system (e.g., documentation for computer systems).

2. Symbols Used in this Manual

About This Documentation

Indicates instructions that must be followed to prevent hardware or software

damage or operating errors.

Indicates additional information on a particular topic.

Menus, icons, buttons,

windows, tabs Enclosed in brackets.

Example: Click the [OK] button.

Keyboard keys Enclosed in angle brackets.

Example: Press the <Tab> key.

References Enclosed in quotes.

Example: Refer to "Chapter 8-3.2 Changing Passwords" (page 5).

CAUTION

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Contents

CL-H601A

Contents

About This Documentation....................................................................... 1

1 Note...................................................................................................................... 1

2 Symbols Used in this Manual............................................................................... 1

Chapter 1 Special Precautions ............................................................ 3

1 Safety Precautions ............................................................................................... 3

2 Operating Precautions.......................................................................................... 6

Chapter 2 Features.............................................................................. 8

Chapter 3 System Configuration.......................................................... 9

1 Overall Configuration............................................................................................ 9

2Name and Functions of Each Section................................................................ 10

Chapter 4 Installation......................................................................... 12

1 Unpacking .......................................................................................................... 12

2 Installation .......................................................................................................... 13

Chapter 5 Specifications.................................................................... 16

1 Basic Specifications ........................................................................................... 16

2 Lens Unit Lineup ................................................................................................ 17

3 Option................................................................................................................. 18

Chapter 6 Outline Drawing................................................................. 21

1 Scanner Head Unit............................................................................................. 21

2 Dimension of the Mounting Hole ........................................................................ 24

Chapter 7 Inspection and Parts Replacement ................................... 25

1 Before Inspection and Parts Replacement......................................................... 25

2 Parts Replacement............................................................................................. 25

3Protective Glass Inspection and Replacement................................................... 26

1. Safety Precautions

CL-H601A

Chapter 1　Special Precautions

1. Safety Precautions

Read these Safety Precautions thoroughly before use to ensure correct use of the

system.

•The precaution points indicated here are intended to ensure safe operation of the

system and prevent hazards or injury to users and other personnel.

They are important details relating to safety and must be read carefully.

•The indications have the following meanings.

Chapter 1 Special Precautions

Indicates that incorrect operation risks death or serious injury to personnel.

Indicates that incorrect operation may result in death or serious injury to

personnel.

Indicates that incorrect operation may result in injury to personnel or damage to

property.

Indicates prohibited actions and warns of actions not covered by the product warranty.

Indicates actions that must be performed by users.

The triangular symbol indicates details that supplement DANGER, WARNING, or CAUTION points.

DANGER

WARNING

CAUTION

1. Safety Precautions

CL-H601A

Never dismantle, repair, or modify the system. Doing so may result in electric

shock or fire.

Otherwise there is a risk of electric shock or fire. Do not attempt maintenance other than

that described in the Operation Manual.

Do not look into or touch the beam.

Direct and scattered laser light is dangerous. Looking directly at the laser source risks

blindness.

Wear protective goggles.

Protective goggles must always be worn when using the system.

Care must be taken even when wearing protective goggles, as looking directly at the laser

source through protective goggles risks blindness. Protective goggles attenuate the laser

beam, but does not block it.

Never subject parts of the body to laser radiation.

Otherwise there is a risk of burn injuries.

Do not damage power or connector cables.

Do not crush, twist, or pull cables. Damaged cables may result in electric shock, short-

circuiting, or fire.

Contact your dealer or us. if repair or replacement is necessary.

Connect securely using the specified cables.

Using cables with inadequate capacity or improper connections may result in fire or

electric shock.

Connect optical fibers securely.

Improper connection may result in burn injuries or fire.

Stop using the system if a problem arises.

If a problem occurs such as a burning smell, abnormal noise, overheating, or smoke

emission, continuing to use the system may result in electric shock or fire.

Contact your dealer or us immediately.

Use a stopper.

Laser radiation is hazardous to personnel.When operating the laser during maintenance

work, use a stopper (light-absorbing/scattering body capable of withstanding high

temperatures) to prevent laser emission beyond the stopper.

Wear protective work clothing.

Wear protective clothing such as gloves, long-sleeved clothing, and a leather apron.

Spatter will cause burn injuries if it lands on the skin.

DANGER

WARNING

1. Safety Precautions

CL-H601A

Chapter 1　Special Precautions

Keep away from water.

Subjecting electrical components to water may result in electric shock or short-circuiting.

Install in a firm location.

Otherwise there is a risk of injury if the system topples or falls from the installation

location.

Keep away from flammable materials.

Otherwise there is a risk of fire if spatter created during laser emission lands on

flammable materials.

If flammable materials cannot be removed from the vicinity, they must be covered with a

non-flammable cover.

Provide fire extinguishers.

Fire extinguishers must be provided in the welding work area in case of fire.

Inspect and maintain the system periodically.

Inspect and maintain the system periodically, repairing damaged parts and components

before use.

Do not point the laser beam at flammable materials.

Do not point the laser beam at flammable or combustible materials. Otherwise there is a

risk of fire.

Keep connector plugs clean and insert fully.

There is a risk of overheating and fire if dust is allowed to accumulate or if plugs are not

fully inserted.

Hold the plug body when inserting or removing.

There is a risk of damage to the cable and electric shock or fire if the cable is pulled to

unplug.

Do not cover with blankets or sheets.

Do not cover the system with blankets or sheets while in use. Otherwise there is a risk of

over-heating and fire.

CAUTION

2. Operating Precautions

CL-H601A

2. Operating Precautions

(1) When scanning highly reflective materials (such as gold, silver, copper, or aluminum),

be sure to contact us.

Depending on use conditions, the inside of the scanner head unit may be burnt.

(2) A person knowledgeable about laser radiation and laser systems should be

appointed as a laser safety manager.

The laser safety manager should be responsible for managing the system key

switches, providing safety instruction to laser operators, and supervising

operations.

(3) Areas in which lasers are used must be partitioned from other areas by enclosing

with fences.

These areas should be managed by a supervisor and marked with signs to

prevent entry by unauthorized personnel.

(4) The system should be used in an ambient temperature range of 15°C to 35°C and

humidity 80% RH or lower with no sudden temperature fluctuations. Avoid using the

system in the following locations.

•Locations with dust or oil mist present

•Locations subject to vibration or impact

•Locations in which chemicals are used

•Locations subject to high noise

•Locations susceptible to condensation

•Locations with high concentrations of CO2, NOx, or SOx(The ion-exchange

resin life may be reduced by exposure to CO2concentrations of 0.1% or more.)

(5) There is a risk of condensation forming on the lens surface and debris adhering if the

ambient temperature changes suddenly such as when turning on the heating in cold

conditions. Avoid sudden temperature fluctuations. There is a likelihood that

condensation has formed if the output decreases during initial operation. Stop using

the system immediately, and check the lens surface if there is a likelihood of

condensation.

(6) The exterior of the system should be wiped clean using a soft or moist cloth. If the

exterior is particularly dirty, wipe clean using diluted detergent or alcohol.

(7) Do not drop foreign objects such as screws inside the system, as this may result in

failure of the system.

(8) Operate the system as described in the attached Operation Manual.

(9) Do not turn off the power switch of the laser control unit while a computer is

connected to the laser control unit.

(10) If a computer is connected, it will continue to access the memory card for about 15

seconds after going offline. During this time, do not turn off the power switch of the

laser control unit.

(11) If a computer is connected, never disconnect the LAN cable before turning off the

power switch of the laser control unit.

2. Operating Precautions

CL-H601A

Chapter 1　Special Precautions

(12) For more consistent scanning allow the unit to warm up for about 10 to 30 minutes

after turning it on. The warmup time varies depending on the temperature and

workpiece material.

(13) When a supervisor or operator enters the area where the laser is used, safety

measures not to exceed the MPE* level must be provided.

* MPE: The maximum level of permissible exposure of the eyes or skin to laser beams. Abbreviation of

Maximum Permissible Exposure.

* For other information on managing laser equipment or the MPE level, refer to the

following standards.

IEC Standards IEC60825-1 “Safety of laser products Part1: Equipment

Classifications, requirements and use’s guide”

[Warning/Caution label details]

CL-H601A

This product is a high-precision laser scanning system for welding which is used in the

emitter for laser light sent via optical fiber from the laser equipment and combined

with a laser control unit.

By combining the optional camera unit with the PC application SWDraw3 attached to

our laser control unit CL-E100A, scanning can be used more conveniently.

By combining the collimator and the fθlens, various spot diameters can be realized.

Chapter 2 Features

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