Amada Thin-Line TL-080B Series Bedienungsanleitung

AA10OM1214700-01

OPERATION MANUAL

WELDHEAD

TL-080B/BF

Thank you for purchasing our Weld Head TL-080B/BF.

・This operation manual explains its method of operation and precautions for use.

・Before using, read this operation manual carefully; after reading, save it in a proper

place where you can easily access.

Contents

1. Special Precautions ................................................. 1-1 to 1-4

2. System Description.................................................. 2-1 to 2-5

3. Installation ................................................................ 3-1 to 3-11

4. Operating Instructions............................................. 4-1 to 4-7

5. User Maintenance..................................................... 5-1 to 5-3

6. Specifications ........................................................... 6-1 to 6-2

7. Outline and Workbench Drilling.............................. 7-1 to 7-4

8. Metric Screws Location ........................................... 8-1

TL-080B/BF

1. Special Precautions

1-1

1. Special Precautions

(1) Safety Precautions

Before using, read "Safety precautions"

carefully to understand the correct method

of use.

■These precautions are shown for safe use

of our products and for prevention of

damage or injury to operators or others.

Be sure to read each of them, since all of

them are important for safety.

■The meaning of the words and symbols is

as follows.

These symbols denote

"prohibition".

They are warnings about

actions out of the scope of the

warranty of the product.

These symbols denote actions

which operators must take.

Each symbol with a triangle

denotes that the content gives

notice of DANGER, WARNING

or CAUTION to the operator.

Denotes operations and practices that

may imminently result in serious injury

or loss of life if not correctly followed.

Denotes operations and practices that

may result in serious injury or loss of

life if not correctly followed.

Denotes operations and practices that

may result in personal injury or damage

to the equipment if not correctly followed.

Do not touch the inside of the Welding Head unnecessarily

You may receive an electric shock or be burned.

Do not touch the inside of the Welding Head other than for maintenance as

described in the operation manual.

Never disassemble, repair or modify the Welding Head

These actions can cause electric shock and fire. Do not do anything other

than the maintenance described in the operation manual.

Never burn, destroy, cut, crush or chemically decompose the Transformer.

This product incorporates parts containing gallium arsenide (GaAs).

DANGER

！

WARNING

！

CAUTION

！

DANGER

！

TL-080B/BF

1. Special Precautions

1-2

Do not put your hands between the electrodes

When welding, keep your fingers and hands away from the electrodes.

Do not touch any welded part or electrodes during welding and just after

welding finished

The welded part of a workpiece, electrodes and electrode holder are very hot.

Do not touch them; otherwise you may be burnt.

Connect the specified cables securely

Cables of insufficient current-carrying capacities and loose connections can

cause fire and electric shock.

Use proper tools (wire strippers, pressure wire connectors, etc) for

termination of the connecting cables

Do not cut the conductor of wire. A flaw on it can cause fire and electric shock.

Do not damage the power cable and connecting cables

Do not tread on, twist or tense any cable. The power cable and connecting

cables may be broken, and that can cause electric shock and fire.

When you need any repair or replacement, consult us or your distributor.

Stop the operation if any trouble occurs

Continuous operation after occurrence of a trouble such as burning smell,

abnormal sound, abnormal heat, smoke, etc. can cause electric shock and

fire. If such a trouble occurs, immediately consult us or your distributor.

Persons with pacemakers must stay clear of the welding machine

A person who uses a pacemaker must not approach the welding machine or

walk around the welding shop while the welding machine is in operation,

without being permitted by his/her doctor. The welding machine generates a

magnetic field and has effects on the operation of the pacemaker while it is

turned on.

Protective gear must be worn

Put on protective gear such as protective gloves, long-sleeve jacket, leather

apron, etc. Surface flash and expulsion can burn the skin if they touch the skin.

Wear protective glasses

If you look at the spatter directly during welding, your eyes may be damaged.

WARNING

！

TL-080B/BF

1. Special Precautions

1-3

Do not splash water on the Welding Head

Water splashed over the electric parts can cause electric shock and

short circuits.

Install the Welding Head on firm, level surface.

If the Welding Head falls or drops, injury may result.

Keep combustible matter away from the welding machine.

Surface flash and expulsion can ignite combustible matter. If it is impossible to

remove all combustible matter, cover them with non-combustible material.

Do not cover the Welding Head with a blanket, cloth, etc.

If such a cover is used, it may be heated and burn.

Keep a fire extinguisher nearby.

Keep a fire extinguisher in the welding shop in case of fire.

Maintain and inspect the Welding Head periodically.

Maintain and inspect the Welding Head periodically, and repair any damage

nearby before starting operation.

Do not use this Welding Head for purposes other than welding

Use of this Welding Head in a manner other than specified can cause electric

shock and fire.

CAUTION

！

TL-080B/BF

1. Special Precautions

1-4

(2) Precautions for Handling

■Install this Welding Head on a firm, level, horizontal surface. If it is inclined,

malfunction may result.

■Do not install this Welding Head in the following:

・Damp places where humidity is 90% or higher,

・Dusty places,

・Places where chemicals are handled,

・Places near a high-frequency noise source,

・Hot or cold places where temperatures are above 40C or below 5C, and

・Places where water will be condensed.

■ Clean the outside of the Welding Head with a soft, dry cloth or one wet with a

little water. If it is very dirty, use diluted neutral detergent or alcohol. Do not use

paint thinner, benzine, etc., since they can discolor or deform the Welding Head.

■ Do not put anything other than a workpiece, e.g., a tool, a screw, etc., between

the electrodes. It can cause serious trouble.

■Do not put a screw, a coin, etc., in the Welding Head, since they can cause a

malfunction.

■Operate the Welding Head according to the method described in this operation

manual.

(3) On Disposal

This product incorporates parts containing gallium arsenide (GaAs). At the time of

disposal, separate it from general industrial waste or domestic waste and carry out

the disposal in accordance with applicable laws and regulations.

TL-080B/BF

2. System Description

2-1

2. System Description

(1) Features

Overview

This manual is organized to assist you in getting productive quickly with your

TL-080B/BF.

TL-080B/BF come in different sizes and configurations and may be installed on

our mounting hardware, custom mounting posts, or installed directly on your

equipment using the two tapped holes on the rear of the weld head. Some heads

are manually-actuated, others are air-actuated.

Mounting templates and all necessary installation hardware are shipped with each

weld head.

TL-080B/BF are precision, low inertia, force-fired Weld Heads with a narrow

vertical profile. The 1-3/4 inch (4.5 cm) width, 1 in. (2.5 cm) stroke, 20 pound (89

N) maximum force, and throat depth allow their use in a wide variety of precision

resistance welding applications. Offset electrode holder is available. The

dimensions of the mounting post and the main shaft have been selected to ensure

that the electrodes do not "wipe" more than 0.003 in. (0.076 mm) on the 20 lb. (89

N) heads. This is an important consideration in critical welding applications such

as hermetic seals and pressure transducers.

TL-080B/BF is a "production line" head with a bearing life designed for a minimum

of 20 million operations. Our Weld Heads excel at precisely placing consistent,

high quality welds. Their low inertia, lightweight design assures fast dynamic

response, allowing the electrodes to follow the minute expansion and contraction

of the weld joint as it heats and cools during the welding cycle. A differential

motion Force-Firing System initiates the power source at the precise moment the

Preset Firing Force is applied to the workpieces. Linear ball bearing bushings and

an oversized, anti-rotational bearing system provide true, vertical in-line electrode

motion, assuring smooth vertical travel of the upper electrode arm. This system

minimizes the wiping action of the electrodes, even at maximum force settings.

Preset Firing Force

Firing force is continuously adjustable from 0.5 lbs (2.2 N) to 20 lbs. (89 N). An

adjustable Tare Spring compensates for the weight of the electrode holders. The

Firing Force Adjustment Cam easily adjusts the sensitivity of the Firing Force

Switch.

Up And Down Stops

TL-080B/BF have adjustable Upstops and Downstops. The Downstop can be used

to limit excessive downward travel. The Upstop controls the stroke, and

consequently, the travel time of the head. In automated machine applications,

using a stroke of less than 1/8 in. (3.2 mm) may significantly reduce bearing life.

TL-080B/BF

2. System Description

2-2

Electrodes

TL-080B/BF accept a wide variety of standard and special purpose electrodes.

There are models available, which accept 1/8 in. (3.2 mm), Unibond®, and Unitip®

Electrodes. The optional Model ETB4 Table Electrode fits TL-80.

Insulation

The Terminal Block, Flexible Copper Strap, and Upper Electrode Assembly are

electrically insulated from the frame of the Weld Head. The Frame, Support Post,

and Support Base are grounded to the bench top.

Welding Cables

#2 Welding Cables is provided to connect TL-080B/BF Heads to the power source.

Our Heads deliver maximum performance when used with the appropriate our

power sources.

Footpedal Actuation

TL-080B/BF Weld Heads, model number suffix "F," are footpedal (manually)

actuated. The Model CP Cable Pedal is a treadle-type cable actuator providing an

approximate 3 to 1 mechanical advantage. This pedal is used with TL-80BF.

Air Actuation

TL-80B is equipped with a top mounted Air Cylinder with two Flow Controls, one

or two Air Pressure Regulators, and a four-way Solenoid, making it easy to

incorporate these weld heads into automated welding systems. The Air Solenoid

Valve is available with 115 V AC ratings. Two Flow Controls are used to adjust the

up and down speed of the upper electrode. The Air Solenoid Valve can be

energized by most of our power sources, or by a Model FSAC Footswitch. The

Footswitch can be a single or two level type, dependent upon the power supply

and the user's preference. We suggest that lubricators not be used in "clean"

environments. However, the user will then be required to periodically put a few

drops of oil in the cylinder. Some users use lubricators, some do not.

TL-080B/BF

2. System Description

2-3

(2) System Components

Typical TL-080 Series Weld Head

These are conventional, 20 lb. (89 N) capacity welding heads with offset, opposed

electrodes. Both the pedestal mounting (post) and lower electrode assembly can

be removed and replaced by custom fixtures.

All air actuated heads in the TL-080B/BF are available with 115 V AC, 50/60 Hz.

(TL-80B-00) solenoids. TL-80 is supplied with 3 mm diameter electrodes.

TL-080B/BF

2. System Description

2-4

(3) Welding Capabilities

Series Welding

In series welding applications, both electrodes contact

the same surface of each workpiece. The weld current

flows from one electrode through the workpiece to the

other electrode. This technique is used to weld

workpieces which have only one surface accessible.

The work surface, or a user supplied fixture, acts as a

support for the workpieces in series welding. If the Table

is insulated from the workpieces, there is no possibility

of shunting current away from the (-) electrode.

Step Welding

In step welding, the size of the weld and the surface

marking is frequently controlled by the diameter of the

face of each electrode. If the (+) Electrode is significantly

larger than the (-) Electrode the lower workpiece will not

have any marking and the weld will be under the (-)

Electrode.

The Table Electrode, or a user supplied fixture, acts as a

support for the workpieces in step welding.

If the Table is insulated from the workpieces, there is no

possibility of shunting current away from the (-)

electrode.

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