AmeriWater VARIABLE SPEED PUMP SYSTEM Handbuch

P/N 98-0034 Rev.B

5NOV09

VARIABLE SPEED PUMP SYSTEM

OPERATION & MAINTENANCE MANUAL

Manufactured With Pride

In The USA

www.ameriwater.com • 800-535-5585

AmeriWater • 3345 Stop 8 Rd. • Dayton, OH 45414

P/N 98-0034 Rev.B

5NOV09

TABLE OF CONTENTS:

VARIABLE SPEED PUMP SYSTEM INTRODUCTION……….…1

SYSTEM DESIGN DRAWING……………………………………….….2

GOULDS AquaBoost II CONTROLLER………………………….….3

GOULDS AquaBoost II CONTROLLER IMPORTANT

SAFETY INSTRUCTIONS.…………………………………………...4-5

MOUNTING THE CONTROLLER………………………………….…..5

POWER SUPPLY & WIRING – CONTROLLER…………………….6

STARTING THE SYSTEM (AMP SETTINGS & PRESSURE

SETTINGS) – CONTROLLER……………………………………….…..7

STARTING THE SYSTEM (APPLICATION SWITCHES,

MOTOR ROTATION) – CONTROLLER……………………………….8

DIAGRAMS – (MOTOR OVERLOAD & APPLICATION SWITCH

SETTING & AquaBoost II WIRING DIAGRAM)……………..….…9

DIAGRAMS – (TYPICAL MOTOR NAMEPLATE SHOWING

SERVICE FACTOR AMPS (SF AMPS) & LABELS FOUND

ON THE CONTROLLER ACCESS COVER)……………….……..…10

TROUBLESHOOTING – CONTROLLER………………………...11-12

CONTROLLER DIMENSIONS………………………………………..…13

GOULDS PUMP….……………………………………………….………...14

GOULDS PUMP SAFETY INSTRUCTIONS; IMPORTANT…..…15

PUMP INSTALLATION……………………………………………....15-16

PUMP SUCTION PIPING; DISCHARGE PIPING………………..…16

MOTOR-TO-PUMP SHAFT ALIGNMENT………………….…....16-17

PUMP MOTOR ROTATION; OPERATION; MAINTENACE &

DISASSEMBLY…………………………………………………………..….17

PUMP REASSEMBLY & TROUBLE SHOOTING CHART……....18

PUMP NPE STANDARD REPAIR PARTS LIST………………….…19

PUMP MECHANICAL SEAL APPLICATION CHART……………..19

REPLACEMENT PARTS DRAWING……..………..…………………..20

1

VARIABLE SPEED PUMP SYSTEM INTRODUCTION

THEORY OF OPERATION

The variable speed pump controls out going variable pressures of the water for

better equipment operation by maintaining a constant pressure on the system.

The variable speed pump system is controlled by the AquaBoost II Controller,

Model 2AB2 (6.9A). The AquaBoost II is a self-diagnosing controller.

INSTALLATION

The following guidelines should be met at installation.

1. Install the variable speed pump system on firm level floor.

2. Inlet water supply piping should be equal or greater than the inlet pipe on

the variable speed pump system.

3. Outlet piping from the variable speed pump system should be

equal or greater than the outlet pipe on the variable speed pump

system.

4. Locate the variable speed pump controller on a wall as close to the

variable speed pump system as possible.

See controller mounting directions located on page number 5 of this

manual.

5. Align the connector on the end of the pressure sensor cable with the

mating connector on the pressure sensor and push it on. The tab will lock it

in place. (Refer to System Design Drawing on page number 2).To prevent

failure to the controller in the case of a leak, create a “drip loop” in the

cable. This will prevent water from following the cable and entering the

sensor connector.

6. Connect the wiring from the controller to the pump.

See AquaBoost II Contoller wiring diagram located on page number 9

of this manual.

7. Follow all local plumbing and electrical codes.

START-UP

See page number 7-8 for Starting the System instructions for the controller.

2

`

3

4

5

6

7

Note

The Motor Overload Switch is set when the Variable Speed Pump System is built. It should be

checked periodically. The DIP Switch Setting has been set at (1011) for a 5.8 AMP Motor.

8

A Blinking Green Status Code indicates that the pump is running. A Blinking or Solid Red Light

Indicates a problem with the controller. Refer to the access cover side panel or Diagram 6 for

Status Codes. See Troubleshooting Section on pages 11 & 12 for more details.

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