AMF-BRUNS EasyPull Bedienungsanleitung

www.amf-bruns.de

Operating Instructions

EasyPull

Foreword

EasyPull Page 3 of 52

Foreword

Dear Reader,

these Operating Instructions serve to provide all information

required for the safe use of the EasyPull.

The EasyPull is designed and constructed in accordance

with state of the art technology and recognised safety

standards. Persons and materials can however be endan-

gered, as not all danger areas can be eliminated if the func-

tional capability is to be maintained. Accidents caused by

these dangers can however be prevented by strictly ob-

serving these Operating Instructions. Over and above this,

the operational efficiency of your EasyPull can be used to

the full and unnecessary faults can be prevented.

After reading these Operating Instructions for the first time,

keep them in a safe place for future reference over the en-

tire lifetime of the EasyPull. If you sell the EasyPull, hand

these Operating Instructions over to the new owner.

All details, figures and dimensions contained in these Oper-

ating Instructions are non-binding. No claims in any form

can be derived from these.

This document must not be reproduced or duplicated, in full

or in part, without the prior, written permission of the man-

ufacturer.

The EasyPull must be converted or modified in any way,

without seeking the prior, written permission of the manu-

facturer. The manufacturer will not be held responsible in

any way whatsoever if conversions or modifications are car-

ried out without authorisation.

Use only original spare parts or spare parts which have

been approved of by the manufacturer. If spare parts other

than these are used, this can have a negative effect on the

specified characteristics, the functionality and safety of the

EasyPull. Using non-original or unauthorised spare parts will

render the guarantee null and void.

Contact our customer services department to order spare

parts or accessories (see Chapter 12, page 49).

Foreword

Page 4 of 52 EasyPull

Explanation of symbols and signs

To improve understanding, the following conventions should

be met for these Operating Instructions:

The following conventions are used to highlight important

information:

DANGER!



warns of a situation of immediate danger, which will lead

to severe or fatal injuries, if not avoided.

ARNING!



warns of a potentially dangerous situation, which will lead

to severe or fatal injuries, if not avoided.

CAUTION!



warns of a potentially dangerous situation, which will lead

to slight or minor injuries or material damage if not

avoided.

TTENTION

...warns of a potentially dangerous situation, which can

cause material damage, if not avoided.

...contains general notes and useful information.

...gives a reference to important information in other sec-

ions and documents.

Foreword

EasyPull Page 5 of 52

Some texts serve a particular purpose. These are identified

as follows:

 Lists

 Instructional text, e.g. a sequence of activities.

Meaning of directions:

If directions are given in the text (in front of, front, behind,

rear, right, left), these directions relate to the normal direc-

tion of travel of the vehicle.

Contents

Page 6 of 52 EasyPull

Contents

Foreword................................................................. 3

Contents.................................................................. 6

1 Safety ................................................................. 8

1.1 Proper Use ............................................................9

1.2 Improper Use.........................................................9

1.3 Operator Requirements ....................................... 10

1.4 Product Monitoring .............................................. 10

1.5 Safety and Accident Prevention Regulations......... 11

1.6 Disposal ................................................................ 11

2 Description ....................................................... 12

2.1 Layout and Function ............................................ 12

2.1.1 Voltage transformer.................................... 12

2.1.2 Control unit ................................................. 13

2.1.3 Winch with belts ......................................... 14

2.1.4 Remote control........................................... 15

2.1.5 Rating plates............................................... 16

2.2 Technical Data ......................................................17

3 Transportation...................................................17

4 Installation ........................................................ 18

4.1 Safety Information for Installation ......................... 18

4.2 Fitting the Winch ..................................................20

4.3 Installing and Connecting the Electrical System ... 21

4.3.1 Fitting the voltage transformer.................... 21

4.3.2 Fitting the control unit .................................22

4.3.3 Laying the extension cable (optional) .........23

4.3.4 Laying the connection cable .......................23

4.3.5 Fitting the door contact switch ...................24

4.3.6 Making the connections .............................24

4.4 Tightening Torques ..............................................25

4.5 Carrying out a trial run .........................................26

5 Commissioning................................................. 27

5.1 Initial Setting......................................................... 27

5.2 Checking the Setting............................................30

5.3 Fine Adjustment ................................................... 31

Contents

EasyPull Page 7 of 52

6 Operation .........................................................32

6.1 Safety Regulations for Operation .........................32

6.2 Loading an Occupied or Unoccupied

Wheelchair...........................................................34

6.3 Unloading an Occupied or Unoccupied

Wheelchair...........................................................36

7 Maintenance and Repair ..................................38

7.1 Safety Regulations for Maintenance and Repair...38

7.2 Routine Maintenance Work..................................39

7.2.1 Maintenance schedule ...............................39

7.2.2 Maintenance record ...................................40

7.3 Maintenance and Inspection Record ...................40

8 De-Commissioning and Conservation ............. 41

9 Faults and Troubleshooting ............................. 41

9.1 Fitting a New Battery ...........................................43

9.2 Configuring a New Remote Control .....................44

10 Spare parts ......................................................46

11 Electrical Circuit Diagrams .............................. 47

12 Customer Service ............................................49

13 Declaration of Conformity................................50

Safety

Page 8 of 52 EasyPull

1 Safety

CAUTION!

Risk of injury if the EasyPull is not operated correctly.

Therefore:

 It is imperative, that these Operating Instructions are read

thoroughly before operating the EasyPull. Always ob-

serve the notes and information contained therein, in par-

ticular the safety instructions.

 If these Operating Instructions or parts thereof are lost or

become illegible, please request a new copy from the

manufacturer.

Prerequisite to the safe handling and trouble-free operation

of the EasyPull is a thorough knowledge of the applicable

safety information and the safety regulations.

It is therefore imperative that this Chapter is read thoroughly

before operating the EasyPull and that the instructions and

warnings herein are strictly observed. The safety infor-

mation and warnings, given at the appropriate places in the

following Chapters, must also be strictly observed. The

manufacturer will not be held responsible if safety infor-

mation and warnings are not observed.

In addition to the information given in these Operating In-

structions, local legislative regulations must be taken into

consideration, in particular those regarding safety and acci-

dent prevention.

Safety

EasyPull Page 9 of 52

1.1 Proper Use

The operational reliability of the EasyPull is only guaranteed

if it is put to proper use. It must therefore only be used for

the purpose for which it is intended.

The EasyPull is only deemed to be in proper use when it is

used to pull wheelchair-bound persons or unoccupied

wheelchairs into vehicles that are specifically designed or

converted to transport disabled persons. The vehicle must

be fitted with an access ramp for this purpose. The EasyPull

only secures the front of the wheelchair. For transportation,

the wheelchair must be secured with additional belts at the

rear. The passenger in the wheelchair must wear a safety

belt.

Proper use also includes strict adherence to the information

given in these Operating Instructions.

ARNING!

If the EasyPull is used for any other purpose than that de-

scribed above, this may result in dangerous situations for

persons or material damage being caused.

Therefore:

 Only use the EasyPull for the purpose for which it was

intended.

 Always adhere to information given in these Operating In-

structions.

 Do not use the EasyPull for any other purposes, particu-

larly those given in Section 1.2. These are deemed to be

improper use.

1.2 Improper Use

Any use other than that described in Section 1.1 is deemed

to be improper use.

These include in particular:

 Pulling any objects other than wheelchair-bound persons

or unoccupied wheelchairs.

 Allowing operation by incompetent operators.

 Making unauthorised modifications to the EasyPull.

 Operating the Swivel Lift when it has safety-relevant faults

or is in a faulty condition.

Safety

Page 10 of 52 EasyPull

1.3 Operator Requirements

The EasyPull must only be handled by persons who:



have read and understood these Operating Instructions

and



have the technical knowledge to operate the parking

brakes on wheelchairs

Over and above this, the following applies if the EasyPull is

used commercially or communally:

The EasyPull must only be operated by persons who:



are of legal age,



have been instructed in how to operate the EasyPull,



have been expressly assigned to do so by

the owner and



are in a position to adapt themselves to the particular be-

haviour and needs of disabled persons.

Transportation, installation, commissioning, maintenance,

repair, fault finding and disposal of the EasyPull must only

be carried out by persons with the corresponding technical

training and experience.

1.4 Product Monitoring

Please contact AMF-Bruns GmbH & Co. KG immediately if

faults or problems are encountered when operating the

EasyPull or if accidents or "near-misses" occur.

AMF-Bruns will effect a solution to the problem with your

help and the knowledge gained will flow into future projects.

NOTE

Guarantee work on the EasyPull must only be carried out

with the prior agreement of AMF-Bruns GmbH & Co. KG.

The costs of such work will not be accepted by AMF-Bruns

without prior agreement.

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