Analytic Systems BCDi320 Bedienungsanleitung

INSTALLATION &

OPERATION MANUAL

8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)

www.analyticsystems.com

An ISO9001 Registered Company Battery Chargers •Inverters •Power Supplies •Voltage Converters

BCDi320

Intelligent DC

Battery Charger

Revised - May 29, 2019

DC SOURCE BATTERY CHARGER

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS — This manual contains important safety and operating

instructions for the battery charger.

BATTERY CHARGER PRECAUTIONS

1. Do not expose the battery charger to rain or snow unless it is a sealed model.

2. Use of an attachment not recommended or sold by the battery charger manufacturer may

result in a risk of re, electric shock, or injury to persons.

3. Do not disassemble the battery charger; return it to the manufacturer or an authorized

service center when service or repair is required. Incorrect reassembly may result in a

risk of electric shock or re. Voltages in excess of 350 volts are present inside the charger

anytime it is plugged into an AC outlet, even if it is switched off.

4. To reduce risk of electric shock, unplug the battery charger from the AC outlet before at-

tempting any maintenance or cleaning. Turning off controls will not reduce this risk.

5. Never place battery charger directly above battery; gases from battery will corrode and

damage battery charger.

6. Never allow battery acid to drip on the battery charger.

BATTERY SAFETY

1. WARNING — RISK OF EXPLOSIVE GASES

i. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES

GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS

REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE SERVICING

EQUIPMENT IN THE VICINITY OF THE BATTERY, YOU READ THIS USER GUIDE AND

FOLLOW THE INSTRUCTIONS EXACTLY.

ii. To reduce risk of battery explosion, follow these instructions and those published by

the battery manufacturer and manufacturer of any equipment you intend to use in

vicinity of battery. Review the cautionary marking on these products.

2. PERSONAL PRECAUTIONS

i. Someone should be within range of your voice or close enough to come to your aid

when you work near a battery.

ii. Have plenty of fresh water and soap nearby in case battery acid contacts skin,

clothing, or eyes.

iii. Wear complete eye protection and clothing protection. Avoid touching eyes while

working near battery.

MEDICAL EQUIPMENT NOTICE

Analytic Systems does not recommend the use of their products in life support

applications where failure or malfunction of the product can be reasonably

expected to cause failure of the life support device or to signicantly affect its

safety or effectiveness. Analytic Systems does not recommend the use of any

of its products in direct patient care. Examples of devices considered to be life

support devices are neonatal oxygen analyzers, nerve stimulators (whether used

for anesthesia, pain relief, or other purposes), auto-transfusion devices, blood

pumps, debrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis

systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators

for both adults and infants, anesthesia ventilators, and infusion pumps as well as

any other devices designated as “critical” by the U.S. FDA.

iv. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid

enters eye, immediately ood eye with running cold water for at least 10 minutes and

get medical attention immediately

v. NEVER smoke or allow a spark or ame in the vicinity of a battery.

vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or

short-circuit the battery or another electrical part and cause a re or explosion.

vii.Remove personal metal items such as rings, bracelets, necklaces, and watches when

working with a lead-acid battery. A lead-acid battery can produce a short- circuit

current high enough to melt metal, causing a severe burn.

viii. NEVER charge a frozen battery.

ix. If it is necessary to remove a battery from service, always remove grounded terminal

from battery rst. Make sure all accessories connected to the battery are off, to

prevent an arc when reconnecting the new battery.

x. Be sure the area around battery is well ventilated.

xi. Clean the battery terminals regularly. Be careful to keep corrosion from coming in

contact with eyes.

xii. Study all the battery manufacturer’s specic precautions such as removing or not

removing cell caps while charging and recommended rates of charge.

Introduction

The BCDi320 series Intelligent DC-source Battery Charger works any standard DC voltage to

deliver up to 300 watts of precision charging power to charge your 12, 24, 32, or 48 volt battery

systems (The batteries must share a common ground).

This unit uses advanced Power Factor Correction circuitry on the input to use the electricity in the

most effective and efcient way. Inside, LLC Resonant Converter technology allows Zero Voltage/

Zero Current switching on the primary or high voltage side of the main power transformer. On

the secondary or low voltage side, active rectication ensures maximum efciency and minimum

electromagnetic interference (EMI) for operation near sensitive radio frequency communication

equipment.

On the front panel, eight dual color LEDs to clearly indicate charging levels and operating condi-

tion. Two sets of easy-to-use color coded battery connection terminals. Two battery temperature

sensor ports are available for connection with the supplied battery temperature sensor (a second

sensor can be added for monitoring two bank systems).

The charger is pre-programmed with the charging proles for three standard types of Lead Acid

batteries; Flooded (traditional Lead Acid), AGM (Absorbed Glass Mat Lead Acid) and Gel or VRLA

(Valve Regulated Lead Acid). A fourth prole pre-set for a typical Lithium Ion battery is also avail-

able. These proles can be further customized by choosing 2 or 3 stage charging using the stage

select switch on the front panel.

Any of the charging proles can adjusted to suit any specic make and model of battery using the

free-to-download PowerWizard software from www.AnalyticSystems.com. PowerWizard adds

advanced algorithm reprogramming, charger monitoring and graphing function all accessible

through the front panel USB port.

The charger uses the temperature data to compensate the output voltage for optimal charging

as well as for monitoring purposes to prevent the battery from overheating during charging and

equalize cycles. Other safety features include charger over temperature shutdown, current limit-

ing, short circuit protection, input under voltage shutdown and output over voltage protection all

with automatic recovery.

Package Contents

The box you’ve received should contain:

• One BCDi320 Intelligent Battery Charger

• One Battery Temperature Sensor

• One USB cable

• This user guide (a .pdf copy can be downloaded from www.analyticsystems.com)

• One Warranty Registration Card

If anything is damaged or missing, please contact us by emailing [email protected]

Main Parts

1. Power Button

2. USB Communications Port

3. Indicator LED Display

4. Battery Temperature Sensor

Connection Ports

5. Program Button

Front Panel

Rear Panel

6. End-of-Charge Switch

7. Equalize Start Button

8. Stage Select Switch

9. Battery Output Connection: 2x

Phoenix VDFK Terminal Block Connetions

(Red: Positive, Black Negative)

10. Chassis Grounding Stud

1. DC Power Input Connection:

2x Type-D #14AWG Input Leads

(Red: Positive, Black Negative)

2. DC Input Fuse: (Ceramic 6.3A 400

VDC

Operation

1. Connect the unit to the DC power source and batteries being charged.

2. Press the Power Button on the unit’s front panel.

3. The battery charger will go through its startup sequence. All 6 microprocessor-controlled

LEDs ash red and then green. When the Power Button starts glowing, the sequence is

complete.

4. The charger will automatically begin charging the connected batteries according to the

settings selected during setup. See Conguration Mode for more information.

The BCDi320 battery charger is designed for simple and intuitive operation. It is intended to

operate fully unattended and will attempt to recover from any fault, including Charger Over-

Temperature, Battery Over-Temperature, Low Input Voltage, Input Power Failure and more.

In addition to being a battery charger, the BCDi320 is also capable of functioning as a power

supply. While in Power Supply Mode, the unit’s functionality is changed in the following

ways:

• The DC (Battery) Outputs will be live regardless of whether or not a battery is detected.

• The End-of-Charge Switch and Stage Select Switch have no function.

• The Equalize Start button has no function.

• The Power Supply’s output voltage is same value as the Battery Charger’s oat voltage.

This value can be changed using PowerWizard. See the PowerWizard manual, for more

information.

BATTERY CHARGER MODE

In Charger mode, the LED indicators show the amount of current being supplied to the

battery. This current drops and the battery voltage rises as charging nishes.

BLINKING

CHARGING CURRENT

60-84%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CHARGING COMPLETE

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CHARGING CURRENT

1-10%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CHARGING CURRENT

40-59%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CHARGING CURRENT

>85%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CHARGING CURRENT

11-39%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

1. Connect the unit to the DC power source and batteries being charged.

2. Press the Power Button on the unit’s front panel.

3. The battery charger will go through its startup sequence. All 6 microprocessor-controlled

LEDs ash red and then green. When the Power Button starts glowing, the sequence is

complete.

4. Press and hold the Power Button until you hear two beeps,indicating the unit is in Power

Supply mode. The unit will remain in Power Supply mode until switched back to Charger

mode, even if it is turned off.

5. To change the unit back to Battery Charger mode, press and hold the Power Button until

you hear one beep.

POWER SUPPLY MODE

In Power Supply mode, the LED indicators show show the amount of current being

drawn by the load(s).

BLINKING

CURRENT > 11-39%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CURRENT = 100%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CURRENT >85%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CURRENT > 40-59%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CURRENT < 10%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

CURRENT > 60-84%

I/P

POL

TEMP

DEV

SVC

FLT

LO V

BAT

Installation

MOUNTING

When mounting your unit, take the

following into consideration:

• The indicator LEDs and front panel

controls should be easy to read and

access.

• There are at least 2 inches of

clearance all around the charger for

adequate air circulation and heat

dissipation.

• The battery should be close to the

charger to easy connection and to

prevent trampling of the wiring.

• If there is possibility of water drippage, such as if the charger is in a marine environment,

install the optional drip shield above the unit.

Red Input Lead - Positive DC Terminal

Black Input Lead - Negative DC Terminal

Normally these leads should be adequate to connect to the DC power source, however, if you

must extend the leads, be sure to:

• Use the smallest extension length possible.

• Use a good quality (typeTEW) wire

• Use no less than 14 gauge conductors.

• Splice and solder the joints and protect the joints with heat shrink tubing.

INPUT POWER CONNECTION

The unit is equipped with two 3-foot/1 meter Type D Stranded AWG14 wire leads to serve as

a DC Input Connection. Connect these leads to the DC power source in the polarity indicated.

DANGER: Do not connect or disconnect anything to the unit while it is powered.

To reduce the risk of high voltage electric shock, never connect or disconnect anything to the

BCDi320 while it is ON.

DC OUTPUT CONNECTION

This unit is equipped with a pair of Phoenix VDFK Terminal block connectors to serve as a DC Output

connection for connection to battery banks. The connection can support up to two connected battery

banks. The polarity for these connections can be found on the unit’s front panel label.

CAUTION: If you are charging two banks of batteries, they MUST share a common ground!

Connector Color Polarity

Red Battery Positive Output

Black Battery Negative Output

CAUTION: Do not connect the battery in the reverse polarity!!

This will activate the reverse connection protection which will blow the output fuses inside the unit

in order to protect the device.The unit will be inoperable until these fuses have been replaced.

Max. Output Current 24.00 A 15.00 A 9.30 A 5.90 A 3.70 A

American Wire Gauge #8AWG #10AWG #12AWG #14AWG #16AWG

Max. Output Current 2.30 A 1.50 A 0.92 A 0.58 A 0.23 A

American Wire Gauge #18AWG #20AWG #22AWG #24AWG #28AWG

IMPORTANT: Make sure the wiring used to make the output connection is appropriately

rated for the expected Output Current. See specications or your unit’s label for the maximum

output current and the table below for usable wire gauges.

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